Forging Bevel Gears
A precision forging process for straight and spiral bevel gears can be used to improve their strength and reliability. This process utilizes a finite-element-based computer-aided design (CAD) tool to simulate the forming process and create a detailed model of the final shape. It also allows the manufacturer to make more precise and durable bevel gears while minimizing material scrap.
Forging Bevel Gears
Precision forging bevel gears included forging straight bevel gears and forging spiral bevel gears. These forging bevel gears could be machined by hot forging, cold forging, and compound developing methods. And these bevel gears are widely adopted by OEM suppliers in the application of saloon cars, passenger cars, mini-car, heavy-duty trucks, medium-duty trucks, light-duty trucks, engineering machinery, agriculture machinery, wind power generation, etc.
Application
They can be manufactured using a hot or cold forging process. They are commonly used in engineering machinery and wind power generation. Precision forging bevel gears undergo various processes, including machining, heat treatment, and flame and nitriding.
Precision forging bevel gears can also be referred to as miter gears. They feature equal numbers of teeth, and their axes are at right angles. In addition, they have smooth operation and can handle high torque loads.
Features and Advantages
There are forging straight bevel gears and forging spiral bevel gears. Bevel gears offer a number of advantages over machined versions. In addition to being more durable, forged bevel gears are able to achieve lower weight and larger dimensions. They also have the added advantage of being a more cost-effective solution for many applications. Here are some of the advantages of forged gears and how they can benefit your design.
A key component of a bevel gear is the pitch angle. This is the angle between the face of the pitch surface and the shaft axis. It is important to ensure that the pitch angle of the two gears matches in order for the gears to mesh. The pitch angle of bevel gears is usually around 20 degrees.
The geometry of bevel gears is complex. They are particularly sensitive to deviations in flank form and relative contact position. These two factors are process-linked and affect the paired contact geometry of the ring gear and pinion. Narrow tolerance fields are essential to avoid quality problems, which increase production costs.
When calculating the bending stress in bevel gears, consider the following. The diameter of the gears is equal to the diameter of the gear 1 and the shaft of the gear 2. The angle of the pinion is the same as that of the gear. A gear with a smaller diameter will have less contact stress.
The features of high-transmission efficiency, smooth operation, low noise, and not easy to corrosion and rust make the gears popular in the gears market. What’s more, various specifications and non-standard customization are available.
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Why Choose us?
Quality Control
Due to the inspection, we have a QC person stay on the production lines. All products must have been inspected before delivery. We do an inline inspection and final inspection.
- Checking All raw material once it arrives at our factory.
- All pieces and logo and all details checked during production.
- All packing details checked during production.
- All production quality and packing checked on final inspection after finished.
Our Service
- Our product export field has more professional services
- Better manufacturing capabilities
- Various payment options: wire transfer, western union, letter of credit, Alipay
- High quality/safe material/competitive price
- Small orders are available
- Quick response
- Safer and faster transportation
- OEM design for all customers
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How to choose power transmissions parts and industrial products which meet our requirement
| Chains | Sprockets | Pulleys | Timing belt Pulley | V-belt Pulley |
| Sheaves | Coupings | Bush &Hub | Gear& Rack | V-Belt |
| Locking Assembly | Pulley | Gearbox | Reducer | Shaft Collar |
| Rod End Bearing | Clevis | PTO | Chain Guide | Belt Guide |
| Rubber Buffer | Chain Tensioner | PTO Drive Shafts | Universal Joints | Roller Chains |
| Conveyor Chains | V-Belts | Worm Gearbox | Helical Gear | Worm |
| Agricultural Chain | CNC Proces Parts | Casting | Stamping | |
| Powder Metallurgy | CNC Proces Parts | Casting | Stamping |
What Products Do you sell ?
We are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.
How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
What is the producing process?
Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.
How to control the products quality?
Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.
What is the transportation?
-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.
Can we design packaging?
-Yes. Default is regular packing, and we can make customer's own packing.
Can you provide OEM service?
-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.
Can you give me discount on Power Transmissions Parts and Industrial parts?
-Yes, of course. Pls. send me your Email, you'll get more
Q: Are You a trading company or a manufacturer?
A: We Are the factory and have our Own trading company
Q: How Can I get an offer?
A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.
Q: What is your minimum order size?
A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.
Q: Do you provide samples? Is it free or extra?
A: Yes, we can provide samples free of charge, but we don't pay the freight.
Q: What is the lead time for mass production?
A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.
Q: What if the parts don't Work?
A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.
Q: What are your terms of payment?
A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable
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