DXG100/DXG100 D Series Shaft Mounted Gearbox for Quarry and Mining Industry
A Shaft Mounted Gearbox, also known as a Shaft-Mount Reducer, is a gearbox that is mounted directly onto a shaft. This type of gearbox is used to reduce the speed and increase the torque of an electric motor.
Shaft Mounted Gearboxes are commonly used in applications where space is limited or where it is difficult to align the gearbox with the motor. The gearbox is mounted directly onto the driven shaft, eliminating the need for a separate mounting platform. This makes installation faster and easier and reduces the overall footprint of the system.
Shaft Mounted Gearboxes are commonly used in conveyors, mixers, and other types of industrial equipment. They are also often used in mobile applications such as agricultural machinery and construction equipment.
One of the main advantages of Shaft Mounted Gearboxes is their efficiency. They are designed to transfer power with minimal loss, which makes them an energy-efficient solution for many applications.
DXG100/DXG100 D Series Shaft Mounted Gearbox Specifications:
Model | i | n1=1400r/min | n1=900r/min | n1=500r/min | |||||||||
n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | ||
r/min | N/m | kW | N | r/min | N/m | kW | N | r/min | N/m | kW | N | ||
DXG100 | 5 | 280 | 5500 | 165 | 5500 | 180 | 6200 | 120 | 6200 | 100 | 7000 | 75 | 7900 |
DXG100-D | 10 | 140 | 9000 | 139 | 5000 | 90 | 9500 | 94 | 5600 | 50 | 10000 | 55 | 6800 |
12.5 | 115 | 9000 | 113 | 5000 | 74 | 9500 | 77 | 5600 | 41 | 10000 | 45 | 6800 | |
15 | 93 | 9500 | 98 | 5000 | 60 | 10000 | 66 | 5600 | 33 | 10500 | 39 | 6800 | |
20.45 | 68 | 9500 | 72 | 5000 | 44 | 10000 | 49 | 5600 | 24.4 | 10500 | 28 | 6800 | |
25 | 56 | 9800 | 60 | 5000 | 36 | 10500 | 42 | 5600 | 20.0 | 11000 | 24 | 6800 | |
30.6 | 46 | 9800 | 49 | 5000 | 29.4 | 10500 | 34 | 5600 | 16.3 | 11000 | 20 | 6800 |
DXG100/DXG100 D Series Shaft Mounted Gearbox Dimensions:
Model | 外部尺寸 Outside dimensions | 重量Weight | |||||||||||||||||||
a1 | a2 | H | h1 | B | b1 | b2 | b3 | b4 | D1 | D2 | d | E | e | g | f1 | t1 | S | s1 | L | (kg) | |
DXG100 | 239 | 180 | 255 | 70 | 257.5 | 108 | 30 | 40.5 | 60 | 710 | 675 | 55 | 110 | 100 | 5 | 59 | 16 | M16 | 17 | 293.5 | 265 |
DXG100-D | 48 | 51.5 | 14 | 285 |
DXG100 Series Shaft Mounted Gearbox Output Hollow Shaft:
Model | 输出空心轴的尺寸Dimensions of output hollow shaft | ||||||||||||
d1 | D4 | D5 | K0 | K1 | K2 | K3 | f2 | t2 | n | n1 | n2 | ||
DXG100 | Φ100 | 160 | 100 | 120 | 288.5 | 60 | 136.5 | 20 | 106.4 | 28 | 26 | M20 | 78 |
Φ125 | 125 | 145 | 132.4 | 32 | 100 |
Installation of ATA (DXG) Series Shaft Mount Gearbox:
The following installation instructions must be followed.
- Ensure that the gearbox is properly installed to prevent loosening. Install hydraulic couplings, torque limiters, etc., if necessary for use in situations of overload or vibration.
- Before painting, there must be protective measures on the machining surface of parts and the outer surface of the oil seal to prevent the paint from drying on the rubber and damaging the sealing function.
- Before the gearbox is used, it shall be ensured that the equipment connected with the gearbox shall comply with the relevant technical regulations.
- Before starting the machine, ensure that the oil surface conforms to the assembly position specified by the gearbox, and the oil’s viscosity should be suitable for the gearbox.
- For outdoor installation, Proper measures must be taken to protect the motor from rain or sun exposure.
- Before assembly, each mounting surface must be cleaned and properly treated to prevent rust.
ATA(DXG) Series Shaft Mounted Gearbox Mounting Positions:
DXG (ATA) Series Shaft Mounted Gearbox for Conveyor:
DXG (ATA) series shaft-mounted gearbox is usually hanging mounted on machines through the shaft and tie rod. DXG(ATA) series shaft-mounted gearbox is widely applied in mining machinery. The following pictures are illustrations. Maybe you are interested in DXG(ATA) Series Hanging Speed Reducer Gearbox.
ATA (DXG) Series Shaft Mounted Gearbox Maintenance:
1. After a 300-hour operation, please change the oil, and flush the gear unit with suitable detergents.
2. Please do not mix mineral oil and synthetic oil.
3. Please check the oil level at regular times.
Shaft Mounted Gearbox Manufacturers and Suppliers
Zhejiang Power-trans Transmission Machinery Co., Ltd. is China’s general mechanical gearbox industry Association unit; it is engaged in gearbox professional manufacturing company, the company in the domestic industry took the lead and passed the ISO9001 international quality system certification, perfect quality system, and strict management, so that the product quantity is a perfect guarantee, deeply trusted by the majority of users, was rated as a star enterprise over the years. Since its establishment in 1992, the company has introduced advanced technology and high-precision equipment so that the quality of its products continues to improve; the main products are helical gearbox, spiral bevel gearbox, cycloidal gearbox, mechanical stepless speed variator, worm gearbox, screw jack lifter, and planetary gearbox. The company has complete testing equipment; gear material is made of high-quality alloy steel by carburizing fire, grinding teeth, and precision up to GB/T10095 standard 5~6 to ensure high strength, low noise, and durable products. The Company’s tenet is “quality first, reputation first”; the company is willing to cooperate with friends at home and abroad, which is a joint development.
FAQ
Q1. How to choose a gearbox which meets our requirements?
A: You can refer to our catalog to choose the gearbox, or we can help to choose when you provide the technical information of required output torque, output speed, and motor parameters, etc.
Q2. What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information, etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q3. What industries are your gearboxes being used in?
A: Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry, escalator, automatic storage equipment, metallurgy, tobacco, environmental protection, logistics, etc.
Q4. Do you sell electric motors?
A: We have stable motor suppliers who have been operating with us for a long-time. They can provide electric motors of high quality.
Q5: Can you make it as per the custom drawing?
A: Yes, we offer customized service for customers.
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