DXG100/DXG100 D Series Shaft Mounted Gearbox for Quarry and Mining Industry

A Shaft Mounted Gearbox, also known as a Shaft-Mount Reducer, is a gearbox that is mounted directly onto a shaft. This type of gearbox is used to reduce the speed and increase the torque of an electric motor. Shaft Mounted Gearboxes are commonly used in applications where space is limited or where it is difficult to align the gearbox with the motor. The gearbox is mounted directly onto the driven shaft, eliminating the need for a separate mounting platform. This makes installation faster and easier and reduces the overall footprint of the system.

Description

DXG100/DXG100 D Series Shaft Mounted Gearbox for Quarry and Mining Industry

A Shaft Mounted Gearbox(ATA Series Shaft Mounted Gearbox), also known as a Shaft-Mount Reducer, is a gearbox that is mounting directly onto a shaft. This type of gearbox in order to reduce the speed and increase the torque of an electric motor.
Shaft Mounted Gearboxes’ commonly applications where space is limited or where it is difficult to align the gearbox with the motor. The gearbox is mounted directly onto the driven shaft, eliminating the need for a separate mounting platform. This makes installation faster and easier and reduces the overall footprint of the system.
Shaft Mounted Gearboxes are commonly working in conveyors, mixers, and other types of industrial equipment. They are also often used in mobile applications such as agricultural machinery and construction equipment.
One of the main advantages of Shaft Mounted Gearboxes is their efficiency. Designed to transfer power with minimal loss, which makes them an energy-efficient solution for many applications.

Specifications:

Model	i	n1=1400r/min				n1=900r/min				n1=500r/min
		n2	Mn2	Pn1	Rn1	n2	Mn2	Pn1	Rn1	n2	Mn2	Pn1	Rn1
		r/min	N/m	kW	N	r/min	N/m	kW	N	r/min	N/m	kW	N
DXG100	5	280	5500	165	5500	180	6200	120	6200	100	7000	75	7900
DXG100-D	10	140	9000	139	5000	90	9500	94	5600	50	10000	55	6800
	12.5	115	9000	113	5000	74	9500	77	5600	41	10000	45	6800
	15	93	9500	98	5000	60	10000	66	5600	33	10500	39	6800
	20.45	68	9500	72	5000	44	10000	49	5600	24.4	10500	28	6800
	25	56	9800	60	5000	36	10500	42	5600	20.0	11000	24	6800
	30.6	46	9800	49	5000	29.4	10500	34	5600	16.3	11000	20	6800

DXG100/DXG100 D Series Shaft Mounted Gearbox Dimensions:

Model	Outside dimensions																				Weight
	a1	a2	H	h1	B	b1	b2	b3	b4	D1	D2	d	E	e	g	f1	t1	S	s1	L	(kg)
DXG100	239	180	255	70	257.5	108	30	40.5	60	710	675	55	110	100	5	59	16	M16	17	293.5	265
DXG100-D												48				51.5	14				285

DXG100 Series Shaft Mounted Gearbox Output Hollow Shaft:

Model		Dimensions of output hollow shaft
Model		d1	D4	D5	K0	K1	K2	K3	f2	t2	n	n1	n2
DXG100	Φ100	160	100	120	288.5	60	136.5	20	106.4	28	26	M20	78
DXG100	Φ125	160	125	145	288.5	60	136.5	20	132.4	32	26	M20	100

Installation

The following installation instructions:

Ensure that the gearbox is properly installed to prevent loosening. Install hydraulic couplings, torque limiters, etc., if necessary for use in situations of overload or vibration.
Before painting, there must be protective measures on the machining surface of parts and the outer surface of the oil seal to prevent the paint from drying on the rubber and damaging the sealing function.
Before the gearbox is used, it shall be ensured that the equipment connected with the gearbox shall comply with the relevant technical regulations.
Before starting the machine, ensure that the oil surface conforms to the assembly position specified by the gearbox, and the oil’s viscosity should be suitable for the gearbox.
For outdoor installation, Proper measures must be taken to protect the motor from rain or sun exposure.
Before assembly, each mounting surface must be cleaned and properly treated to prevent rust.

ATA(DXG) Series Shaft Mounted Gearbox Mounting Positions:

Shaft Mounted Gearbox for Conveyor:

DXG (ATA) series shaft-mounted gearbox is usually hanging mounted on machines through the shaft and tie rod. DXG(ATA) series shaft-mounted gearbox is widely working in mining machinery. The following pictures are illustrations. Maybe you are interesting in DXG(ATA) Series Hanging Speed Reducer Gearbox.

ATA (DXG) Series Shaft Mounted Gearbox Maintenance:

1. After a 300-hour operation, please change the oil, and flush the gear unit with suitable detergents.
2. Please do not mix mineral oil and synthetic oil.
3. Please check the oil level at regular times.

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Packing&Shipping & Delivery

Packing Shipping Delivery

Chains package: First we will use carton package the chains--------then put in wooden box.

We also can custom color package according to your demand

Company Profile

FAQ

How to choose power transmissions parts and industrial products which meet our requirement

Chains	Sprockets	Pulleys	Timing belt Pulley	V-belt Pulley
Sheaves	Coupings	Bush &Hub	Gear& Rack	V-Belt
Locking Assembly	Pulley	Gearbox	Reducer	Shaft Collar
Rod End Bearing	Clevis	PTO	Chain Guide	Belt Guide
Rubber Buffer	Chain Tensioner	PTO Drive Shafts	Universal Joints	Roller Chains
Conveyor Chains	V-Belts	Worm Gearbox	Helical Gear	Worm
Agricultural Chain	CNC Proces Parts	Casting	Stamping
Powder Metallurgy	CNC Proces Parts	Casting	Stamping

What Products Do you sell ?

We are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.

How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

What is the producing process?

Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.

How to control the products quality?

Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.

What is the transportation?

-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.

Can we design packaging?

-Yes. Default is regular packing, and we can make customer's own packing.

Can you provide OEM service?

-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.

Can you give me discount on Power Transmissions Parts and Industrial parts?

-Yes, of course. Pls. send me your Email, you'll get more

Q: Are You a trading company or a manufacturer?

A: We Are the factory and have our Own trading company

Q: How Can I get an offer?

A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.

Q: What is your minimum order size?

A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.

Q: Do you provide samples? Is it free or extra?

A: Yes, we can provide samples free of charge, but we don't pay the freight.

Q: What is the lead time for mass production?

A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.

Q: What if the parts don't Work?

A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.

Q: What are your terms of payment?

A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable

DXG100/DXG100 D Series Shaft Mounted Gearbox for Quarry and Mining Industry

DXG100/DXG100 D Series Shaft Mounted Gearbox for Quarry and Mining Industry

Specifications:

DXG100/DXG100 D Series Shaft Mounted Gearbox Dimensions:

DXG100 Series Shaft Mounted Gearbox Output Hollow Shaft:

Installation

ATA(DXG) Series Shaft Mounted Gearbox Mounting Positions:

Shaft Mounted Gearbox for Conveyor:

ATA (DXG) Series Shaft Mounted Gearbox Maintenance:

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