BADR Series High Precision Right Angle Planetary Gearbox (Planetary Gear Reducer)
The BADR series right angle planetary gearbox is a type of gearbox that is designed to provide high precision, high torque, and high efficiency in a compact and durable package. It is commonly used in industrial automation, robotics, and other applications that require precise and reliable power transmission. The BADR series right angle planetary gearbox features a right angle design, which allows for easy integration into tight spaces and reduces the need for additional components such as couplings or belts. It uses planetary gears, which provide high torque density and a smooth, low backlash operation.
The BADR series right angle planetary gearbox is available in a range of sizes and ratios, allowing it to be customized to meet specific motor and application requirements. It also featured a maintenance-free design, with permanently lubricated gears and sealed housing to protect against dust and other contaminants. Overall, the BADR series right angle planetary gearbox is a high-performance and versatile gearbox that is well-suited for a wide range of industrial applications.
BADR Series Right Angle Planetary Gearbox Components:
1 | Inner hex screw | 14 | Shaft-circlip | 27 | 0- ring |
2 | Back cover | 15 | Axle sleeve | 28 | Bearing |
3 | Plug | 16 | Gearcase | 29 | Hole-circlip |
4 | Inner hex scewv | 17 | Inner hex screw | 30 | Washer |
5 | Locking ring | 18 | Shaft-circlip | 31 | Roller |
6 | Oil seal | 19 | Gear | 32 | Kingpin |
7 | Adjusting ring | 20 | Shim ring | 33 | Planet gear |
8 | Bearing | 21 | Bearing | 34 | Washer |
9 | Shim ring | 22 | Key | 35 | Planet carrier |
10 | input shaft | 23 | Sun wheel | 36 | Internal gear |
11 | Key | 24 | Shaft-circlip | 37 | Bearing |
12 | Shaft-circlip | 25 | Adjusting ring | 38 | Oil seal |
13 | Pinion | 26 | Lock nut |
BADR Series Right Angle Planetary Gearbox Model:
BADR Series Model No.: BADR047, BADR064, BADR090, BADR110, BADR140, BADR200, BADR255 | ||
7 Sices
|
47mm-255mm
|
|
Output Torque
|
14N.m-2000N.m
|
|
Ratio
|
1-stage
|
4/5/6/7/8/10/14/20
|
2-stages
|
20/25/30/35/40/50/60/70/80/100/120/140/200
|
|
Backlash
|
1-stage
|
≤2,≤4,≤6 arcmin
|
2-stages
|
BADR Series Right Angle Planetary Gearbox Model Description:
No | Description |
1 | Code for gear units series: BADR |
2 | Specification code of gear units:047、064、090、110、140、200、255 |
3 | Speed ratio of reducer i 1-stage:4、5、6、7、8、10、14、20 2-stage:20、25、30、35、40、50、60、70、80、100、140、200 |
4 | Backlash: P0: Micro backlash P1: Reduced backlash P2: Standard backlash |
5 | Motor manufacturer (P53-P54) |
6 | Motor type |
BADR Series Right Angle Planetary Gearbox Outline Dimensions:
1 Stage Planetary Gearbox (Ratio i=4-20)
2 Stage Planetary Gearbox (Ratio i=25-200)
BADR Series Right Angle Planetary Gearbox Advantages
The BADR series right angle planetary gearbox has a number of advantages over other types of gearboxes. These include:
1. Compact and lightweight design: The BADR series right angle planetary gearbox is designed to be as compact and lightweight as possible, making it ideal for applications where space is limited.
2. High efficiency: The BADR series right angle planetary gearbox is highly efficient, meaning that it can transmit a lot of power with a relatively small amount of input energy.
3. High torque capacity: The BADR series right angle planetary gearbox can handle a high amount of torque, making it ideal for applications that require a lot of power.
4. Wide range of ratios available: The BADR series right angle planetary gearbox is available in a wide range of ratios, making it easy to find the right one for your application.
5. High-quality materials and construction: The BADR series right angle planetary gearbox is made from high-quality materials and construction, ensuring long-lasting performance.
6. Easy to install and maintain: The BADR series right angle planetary gearbox is designed to be easy to install and maintain, making it a cost-effective solution for a variety of applications.
Overall, the BADR series right angle planetary gearbox is a high-performance, compact, and lightweight gearbox that is ideal for a wide range of applications. It offers a number of advantages over other types of gearboxes, including high efficiency, high torque capacity, and a wide range of ratios available. The BADR series right angle planetary gearbox is also made from high-quality materials and construction, ensuring long-lasting performance.
Applications of BADR Series Right Angle Planetary Gearbox
The BADR series right angle planetary gearbox is a versatile gearbox that can be used in a wide range of industrial automation and robotic applications. Here are some of the common applications of the BADR series right angle planetary gearbox:
(1) Robotics: The BADR series right angle planetary gearbox is commonly used in robotics applications that require precise and reliable power transmission. It is often used in robot arms and end-effectors for tasks such as welding, material handling, and assembly.
(2) Automated Guided Vehicles (AGVs): The compact design and high precision of the BADR series low backlash planetary gearbox make it ideal for use in AGVs, which are used in factories and warehouses to transport goods and materials.
(3) Conveyors: The BADR series high torque planetary gearbox can be used in conveyor systems to provide reliable and precise power transmission. It is often used in applications that require high torque, such as heavy-duty material handling.
(4) Packaging Machinery: The high precision and efficiency of the BADR series right angle planetary gearbox make it well-suited for use in packaging machinery, such as filling machines, labeling machines, and capping machines.
(5) Printing Machinery: The BADR series high precision planetary gearbox is commonly used in printing machinery, such as flexographic and gravure printing presses, to provide precise and reliable power transmission.
(6) Medical Equipment: The BADR series right angle planetary gearbox is used in medical equipment such as surgical robots, imaging equipment, and patient lifts, where precise and reliable power transmission is critical.
Overall, the BADR series right angle planetary gearbox is a versatile and reliable gearbox that can be used in a wide range of industrial automation and robotic applications that require high precision, high torque, and high efficiency.
Right Angle Planetary Gearbox Working Principle
A right angle planetary gearbox is a type of planetary gearbox that allows for a 90-degree change in the direction of rotation between the input and output shafts. This makes them ideal for applications where the output shaft needs to be oriented perpendicular to the input shaft, such as in robotic arms and machine tools.
The basic principle of operation of a right angle planetary gearbox is the same as that of a conventional planetary gearbox. The input shaft drives the sun gear, which in turn drives the planetary gears. The planetary gears are held in place by the carrier, which is mounted on the output shaft. As the planetary gears rotate, they mesh with the ring gear, which is fixed in place. This causes the output shaft to rotate in the opposite direction of the input shaft.
The amount of speed reduction and torque multiplication provided by a right angle planetary gearbox is determined by the number of teeth on the sun gear, planetary gears, and ring gear. The greater the number of teeth on the sun gear, the greater the speed reduction. The greater the number of teeth on the planetary gears, the greater the torque multiplication.
Right angle planetary gearboxes are available in a wide range of sizes and configurations to meet the specific requirements of different applications. They are typically made from steel or aluminum and are available with a variety of lubrication options, including oil, grease, and synthetic lubricants.
Right angle planetary gearboxes are a versatile and reliable solution for a wide range of applications. They offer a number of advantages over other types of gearboxes, including compact size, high efficiency, and low noise.
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FAQ
Q1: What is a right angle planetary gearbox?
A: A right angle planetary gearbox is a type of gearbox. Uses a planetary gear system to transmit power at a right angle (90 degrees) from the input shaft to the output shaft. It typically consists of a sun gear, planet gears, a ring gear, and a carrier. And design it for high torque and speed applications.
Q2: What are the advantages of using a right angle planetary gearbox?
A: Some of the advantages of using a right angle planetary gearbox include high efficiency, compact design, high torque capacity, and low backlash. They are also able to handle high speeds and loads, and are often used in applications where space is limited or where the input and output shafts need to be at a right angle to each other.
Q3: What are some common applications for right angle planetary gearboxes?
A: Right angle planetary gearboxes are commonly used in a variety of applications, including packaging machinery, material handling equipment, robotics, medical equipment, and industrial automation. They are also used in the aerospace, defense, and automotive industries, among others.
Q4: How do I select the right right angle planetary gearbox for my application?
A: There are several factors to consider when selecting a right angle planetary gearbox, including the required torque and speed, the ratio of the gearbox, the mounting configuration, the input and output shaft sizes and types, andthe operating environment (such as temperature and humidity). It’s important to consult with a gearbox manufacturer or supplier to ensure that you select the right gearbox for your specific application.
Q5: How do I maintain a right angle planetary gearbox?
A: Regular maintenance is important for ensuring the longevity and performance of a right angle planetary gearbox. This may include checking and replacing lubricant, checking for wear and damage to gears and bearings, and monitoring operating temperatures. It’s important to follow the manufacturer’s recommended maintenance schedule and procedures to ensure proper operation of the gearbox.
Q6: Are there any limitations to using a right angle planetary gearbox?
A: While right angle planetary gearboxes have many advantages, there are some limitations to consider. They may not be suitable for applications requiring extremely high torque or speed, as other types of gearboxes may be better suited for these applications. Additionally, they may be more expensive than other types of gearboxes, so cost may be a consideration for some applications.
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