Product Description
Beverage Packing Machinery Helical Gear
| Gear Basic Data | |
|---|---|
| Gear Tooth Shape | involute |
| Gear Material | 20CrNiMoA |
| Gear Process | forging, carburizing, line cutting, tooth grinding |
| Pressure Angle | 15° |
| Quality level | AGMA Class 8 |
| Gear Type | Mn=3.35, Z=9, a=15°, β=45°, left-handed |
Capabilities of Gear/Spline
Internal Gears and Internal Splines |
|||
|---|---|---|---|
| MILLING | SHAPING | TOOTH GRINDING | |
| Maximum O.D. | 2500 mm | 2500 mm | 2500 mm |
| Minimum I.D. | 650 mm | 50 mm | 100 mm |
| Maximum Face Width | 500 mm | 500 mm | 500 mm |
| Maximum Diametral Pitch | D.P. 1 | D.P. 1 | DP 0.5 |
| Maximum Module | 26 mm | 26 mm | 45 mm |
| AGMA Level/ DIN Level | DIN Class 8 | DIN Class 8 | DIN Class 4 |
| Tooth Surface Finishing | Ra 3.2 | Ra 3.2 | Ra 0.6 |
| Maximum Helix Angle | ±22.5° | ±22.5° | ±45° |
External Gears and External Splines |
|||
| HOBBING | MILLING | TOOTH GRINDING | |
| Maximum O.D. | 1250 mm | 2500 mm | 2500 mm |
| Minimum O.D. | 20 mm | 200 mm | 20 mm |
| Maximum Face Width | 500 mm | 500 mm | 1480 mm |
| Maximum Diametral Pitch | D.P. 1 | D.P. 1 | DP 0.5 |
| Maximum Module | 26 mm | 26 mm | 45 mm |
| AGMA Level/ DIN Level | DIN Class 8 | DIN Class 8 | DIN Class 4 |
| Tooth Surface Finishing | Ra 3.2 | Ra 3.2 | Ra 0.6 |
| Maximum Helix Angle | ±45° | ±45° | ±45° |
The helical gear is one of the main parts of the mechanical transmission system. Its tooth surface accuracy and meshing quality are the keys to ensuring the comprehensive performance of mechanical products, such as efficiency, noise, transmission accuracy, and service life. The helical gear tooth surface structure is complex, and its processing accuracy and meshing quality control have always been complex problems in gear manufacturing technology. Due to the geometric characteristics, meshing process, and gear cutting machine structure of the helical gear, the adjustment of the gating is the most complicated.
At the same time, the processing tools, the parameter setting of the processing tool, loading deformation, and assembly errors will cause its meshing, bearing, and vibration. The change in performance makes the quality control of helical gears rugged in design and manufacture. And its particular purpose and excellent meshing performance have strict requirements on the geometric accuracy and meshing quality of the tooth surface. Therefore, improving the machining accuracy and weaving quality of the tooth surface of the helical gear has been the object of extensive attention and research by experts and scholars in various countries. It has become the equipment manufacturing industry’s critical technology and ultimate goal.
Beverage Packing Machinery Helical Gear Show
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Our Service
Before Sales
- Customer provides detailed drawings.
- Evaluate the drawing, communicate the technical and quality questions, and then make quotations.
- face-to-face communication the not settled questions.
- Make-up PPAP files.
- The customer does not provide a detailed drawing and asks for design cooperation for the gear part.
- Evaluate the drawing, simulate the optimized design, detailed makeup drawing, and then make a quotation.
- Makeup PPAP files.
In Process
- Communicate detailed technical questions found during process makeup.
- Make traceability marking.
- Make and improve complete production flow and transportation packing plan.
After-Sales
- Follow the product application condition.
- For quality complaints, give feedback within 24 hours and submit an 8D report within 48 hours. If necessary, professional staff would be in the field on the customer side, communicating and solving the problem.
- Continuously improve machining processes, enhance product quality, and shorten lead time.
- Visit customers abroad every year, to get better cooperation in technical, quality and commercial aspects.
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