Beverage Packing Machinery Helical Gear
- Gear Tooth Shape: involute</li>
- Gear Material:20CrNiMoA
- Pr
- essure Angle:15°
- Quality level: AGMA class 8
Product Description
Beverage Packing Machinery Helical Gear
| Gear Basic Data | |
|---|---|
| Gear Tooth Shape | involute |
| Gear Material | 20CrNiMoA |
| Gear Process | forging, carburizing, line cutting, tooth grinding |
| Pressure Angle | 15° |
| Quality level | AGMA Class 8 |
| Gear Type | Mn=3.35, Z=9, a=15°, β=45°, left-handed |
Capabilities of Gear/Spline
Internal Gears and Internal Splines |
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|---|---|---|---|
| MILLING | SHAPING | TOOTH GRINDING | |
| Maximum O.D. | 2500 mm | 2500 mm | 2500 mm |
| Minimum I.D. | 650 mm | 50 mm | 100 mm |
| Maximum Face Width | 500 mm | 500 mm | 500 mm |
| Maximum Diametral Pitch | D.P. 1 | D.P. 1 | DP 0.5 |
| Maximum Module | 26 mm | 26 mm | 45 mm |
| AGMA Level/ DIN Level | DIN Class 8 | DIN Class 8 | DIN Class 4 |
| Tooth Surface Finishing | Ra 3.2 | Ra 3.2 | Ra 0.6 |
| Maximum Helix Angle | ±22.5° | ±22.5° | ±45° |
External Gears and External Splines |
|||
| HOBBING | MILLING | TOOTH GRINDING | |
| Maximum O.D. | 1250 mm | 2500 mm | 2500 mm |
| Minimum O.D. | 20 mm | 200 mm | 20 mm |
| Maximum Face Width | 500 mm | 500 mm | 1480 mm |
| Maximum Diametral Pitch | D.P. 1 | D.P. 1 | DP 0.5 |
| Maximum Module | 26 mm | 26 mm | 45 mm |
| AGMA Level/ DIN Level | DIN Class 8 | DIN Class 8 | DIN Class 4 |
| Tooth Surface Finishing | Ra 3.2 | Ra 3.2 | Ra 0.6 |
| Maximum Helix Angle | ±45° | ±45° | ±45° |
The helical gear is one of the main parts of the mechanical transmission system. Its tooth surface accuracy and meshing quality are the keys to ensuring the comprehensive performance of mechanical products, such as efficiency, noise, transmission accuracy, and service life. The helical gear tooth surface structure is complex, and its processing accuracy and meshing quality control have always been complex problems in gear manufacturing technology. Due to the geometric characteristics, meshing process, and gear cutting machine structure of the helical gear, the adjustment of the gating is the most complicated.
At the same time, the processing tools, the parameter setting of the processing tool, loading deformation, and assembly errors will cause its meshing, bearing, and vibration. The change in performance makes the quality control of helical gears rugged in design and manufacture. And its particular purpose and excellent meshing performance have strict requirements on the geometric accuracy and meshing quality of the tooth surface. Therefore, improving the machining accuracy and weaving quality of the tooth surface of the helical gear has been the object of extensive attention and research by experts and scholars in various countries. It has become the equipment manufacturing industry’s critical technology and ultimate goal.
Beverage Packing Machinery Helical Gear Show
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Our Service
Before Sales
- Customer provides detailed drawings.
- Evaluate the drawing, communicate the technical and quality questions, and then make quotations.
- face-to-face communication the not settled questions.
- Make-up PPAP files.
- The customer does not provide a detailed drawing and asks for design cooperation for the gear part.
- Evaluate the drawing, simulate the optimized design, detailed makeup drawing, and then make a quotation.
- Makeup PPAP files.
In Process
- Communicate detailed technical questions found during process makeup.
- Make traceability marking.
- Make and improve complete production flow and transportation packing plan.
After-Sales
- Follow the product application condition.
- For quality complaints, give feedback within 24 hours and submit an 8D report within 48 hours. If necessary, professional staff would be in the field on the customer side, communicating and solving the problem.
- Continuously improve machining processes, enhance product quality, and shorten lead time.
- Visit customers abroad every year, to get better cooperation in technical, quality and commercial aspects.
Packing Shipping Delivery
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How to choose power transmissions parts and industrial products which meet our requirement
| Chains | Sprockets | Pulleys | Timing belt Pulley | V-belt Pulley |
| Sheaves | Coupings | Bush &Hub | Gear& Rack | V-Belt |
| Locking Assembly | Pulley | Gearbox | Reducer | Shaft Collar |
| Rod End Bearing | Clevis | PTO | Chain Guide | Belt Guide |
| Rubber Buffer | Chain Tensioner | PTO Drive Shafts | Universal Joints | Roller Chains |
| Conveyor Chains | V-Belts | Worm Gearbox | Helical Gear | Worm |
| Agricultural Chain | CNC Proces Parts | Casting | Stamping | |
| Powder Metallurgy | CNC Proces Parts | Casting | Stamping |
What Products Do you sell ?
We are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.
How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
What is the producing process?
Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.
How to control the products quality?
Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.
What is the transportation?
-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.
Can we design packaging?
-Yes. Default is regular packing, and we can make customer's own packing.
Can you provide OEM service?
-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.
Can you give me discount on Power Transmissions Parts and Industrial parts?
-Yes, of course. Pls. send me your Email, you'll get more
Q: Are You a trading company or a manufacturer?
A: We Are the factory and have our Own trading company
Q: How Can I get an offer?
A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.
Q: What is your minimum order size?
A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.
Q: Do you provide samples? Is it free or extra?
A: Yes, we can provide samples free of charge, but we don't pay the freight.
Q: What is the lead time for mass production?
A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.
Q: What if the parts don't Work?
A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.
Q: What are your terms of payment?
A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable
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