BLE XLE Series Cycloidal Gearbox Double Stage Vertical Flange-mounted
Overview of BLE XLE Series Cycloidal Gearbox
BLE XLE Series Cycloidal GearboxCycloidal reducer adopts the principle of meshing cycloidal pinwheel and planetary transmission, so it is usually called planetary cycloidal reducer. Planetary cycloidal reducer can widely work in petroleum, environmental protection, chemical industry, cement, transportation, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries.
As a driving or reducing gear, the machine is divided into horizontal, vertical, double shaft and direct connection assembly modes. Its unique stable structure can replace ordinary cylindrical gear reducer and worm gear reducer in many cases. Therefore, the planetary cycloidal gear reducer is widely used in various industries and fields, and is widely welcomed by users.
XLE Series Cycloidal Gearbox
BLE Series Cycloidal Gearbox
Two Types of Cycloidal Reducer
B series: | X series: |
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Feature of Cycloidal Gearbox
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A 180 ° double eccentric sleeve of cycloidal reduction gear box is misplaced on the input shaft, and two roller bearings called rocker arm are installed on the eccentric sleeve to form an H-shape. The two cycloidal gear center holes are eccentrically sleeved on the rocker arm bearing raceway, and are meshed by a group of circular alignment pins of cycloidal gear and pin gear to form tooth difference, For the internal gear box, it is a mechanism (in order to reduce friction, the needle and needle teeth are on the gear set in the small ratio gear box).
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The cycloidal reducer can achieve a high reduction ratio of 1:87 and an efficient single-stage gearbox of more than 90%. If multi-stage transmission is used, the reduction ratio is greater.
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The reduction ratio of the first stage transmission is 9~87 for the cycloidal reducer, and the reduction ratio of the second stage transmission is 121~5133. The multi-stage combination can reach tens of thousands, and the sleeve of the gear meshing system has rolling friction, and there is no relative sliding on the meshing surface. Therefore, the efficiency of the first stage reduction is as high as 94%.
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The cycloidal reduction gearbox is compact in size. Due to the principle of planetary transmission, the input shaft and output shaft are located on the same axis, so its size should be as small as possible. Stable operation, low noise, large meshing number of cycloidal needle teeth, large overlap coefficient, and the mechanism of balancing mechanical parts, so as to minimize vibration and noise.
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The cycloidal pin gear reducer has reasonable design, convenient maintenance, convenient disassembly and assembly, the minimum number of parts, and simple lubrication, so that the cycloidal pin gear reducer is trusted by users. Compared with the cycloidal gear box with the same power, the weight and volume are less than one third. Due to the planetary drive, the input shaft and output shaft are located on the same axis to obtain the smallest size possible.
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The cycloidal reduction gearbox has many teeth in contact at the same time during operation, large coincidence, stable operation, strong overload capacity, low vibration and noise, and low noise of various types of specifications.
BLE XLE Series Cycloidal Gearbox Mounting Direction
How to conduct daily inspection on the reducer?
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Inspection of reducer bearing
If you want to check the condition of the reducer bearing, you can clean it with heated mineral oil until the inner race is rotated gently by hand without clamping in any direction. The clearance of the cleaned bearing is checked with a feeler gauge. -
Inspection of reducer gearThe gear of the reducer shall not be broken, nor shall the tooth surface be cracked or peeled, which is the most critical point for daily inspection of the reducer.
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About the soul of the reducer – shaft inspectionThe ovality and taper on the shaft diameter of the reducer shaft shall not be greater than 0.015-0.025mm. The surface roughness of all matching dimensions of the shaft must meet the requirements of the drawing. If the deviation is 0.02mm, it can be reused. If the deviation is more than 0.02mm, it can only be used after repair.
The shaft width of the reducer can be reused if it does not exceed 0.04mm of the limit size. The shaft exceeding the limit size needs to be replaced immediately to avoid greater wear. In addition to these, there are also some details that should be paid attention to, namely, the inspection of the reducer box and the bearing cover, which should not be ignored.
Cycloidal Gearbox Factory
Cycloidal pin gear reducer – We are a professional factory manufacturing cycloidal pin gear reducer. It has various production and testing equipment, strong technical force and rich manufacturing experience. We can undertake various special transmission specifications required by users, and design and manufacture them on behalf of them. The cycloidal pin gear reducers produced by our factory are complete in specifications and widely used in chemical, petroleum, metallurgy, pharmacy, light industry, textile, printing and dyeing, food, environmental protection and other mechanical equipment. The quality stability is excellent, the service is considerate and the reputation is good, the price is reasonable and the delivery is fast.
How to choose power transmissions parts and industrial products which meet our requirement
Chains | Sprockets | Pulleys | Timing belt Pulley | V-belt Pulley |
Sheaves | Coupings | Bush &Hub | Gear& Rack | V-Belt |
Locking Assembly | Pulley | Gearbox | Reducer | Shaft Collar |
Rod End Bearing | Clevis | PTO | Chain Guide | Belt Guide |
Rubber Buffer | Chain Tensioner | PTO Drive Shafts | Universal Joints | Roller Chains |
Conveyor Chains | V-Belts | Worm Gearbox | Helical Gear | Worm |
Agricultural Chain | CNC Proces Parts | Casting | Stamping | |
Powder Metallurgy | CNC Proces Parts | Casting | Stamping |
What Products Do you sell ?
We are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.
How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
What is the producing process?
Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.
How to control the products quality?
Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.
What is the transportation?
-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.
Can we design packaging?
-Yes. Default is regular packing, and we can make customer's own packing.
Can you provide OEM service?
-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.
Can you give me discount on Power Transmissions Parts and Industrial parts?
-Yes, of course. Pls. send me your Email, you'll get more
Q: Are You a trading company or a manufacturer?
A: We Are the factory and have our Own trading company
Q: How Can I get an offer?
A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.
Q: What is your minimum order size?
A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.
Q: Do you provide samples? Is it free or extra?
A: Yes, we can provide samples free of charge, but we don't pay the freight.
Q: What is the lead time for mass production?
A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.
Q: What if the parts don't Work?
A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.
Q: What are your terms of payment?
A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable
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