Custom Gear Wheels Plastic Gears
Custom Gear Wheels Plastic Gears
| Product name | Custom gear wheels, plastic gears parts |
| Material | PTFE,POM,PVC,Nylon,PEEK,PU,PA,Acrylic,PE,UPE,etc. |
| Color | White, black, or as your requirement |
| Diameter | 5-200mm,or customized |
| Certification | ISO9001,SGS,Test Report,Rosh |
| Shape | Sheet, rod, tube, gear, rack, pulley, guide rail, Plastics fittings, and so on |
| Packing | Plastic bags,Cartons,Wodden case,Pallet,Container,etc. |
| Other | 24 hours instant and comfortable customer service. Shipping status notification during delivery. Regular notification of new styles & hot selling styles. |
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Designing Plastic Gears and Cogs
While designing plastic gears is similar to designing gears and cogs with metal, it is critical to understand the material properties of plastics before designing and testing them. This includes strength, elasticity, thermal expansion, moisture absorption, and friction properties. Although plastics are less intense than metals, they can still be used in gear and gear designs if designed properly. However, their lower strength may require larger gears to carry the same load. To overcome this problem, designers may need to employ innovative design strategies.
The meshing conditions of the gears are critical to efficient performance. The mesh ratio is the ratio of the contact distance between the teeth and the center of the gear. The gears should run with the smallest possible center distance to obtain a proper contact ratio. If the contact ratio is low, adjust the pitch and gear ratio, or consider changing the tolerances of the gears.
Plastic gears are also less expensive than metal gears because they are mass-molded and ready to use. In general, plastic gears are fifteen to twenty percent lighter than steel. However, they must be more significant than metal gears to transmit the same power. Plastic gears are quieter and less noisy than metal gears. This is because the plastic gear teeth deform, compensating for misalignment or errors that cause gear noise.
Straight bevel gears are the easiest to manufacture. The earliest techniques involved the use of an indexing head on a planer. Today, producing such gears has evolved considerably and is much more efficient.
Q&A
Q1. When can I get the price?
A: We usually quote within 24 hours after receiving your inquiry. If you are urgent, Please call us or let us know in your email so we can prioritize your inquiry.
Q2. How long is the lead time for the mold?
A: It all depends on the size and complexity of the mold. Usually, the delivery time is 25-35 days. If the mold is simple and insignificant, we can do it within 15 days.
Q3. I don’t have drawings; how should I start a new project?
A: You can provide us with samples, and we will help complete the drawing design.
Q4. How to ensure product quality before delivery?
A: If you do not come to our factory and there is no third-party inspection, We will be your inspector. We will give you a video with details of the production process, including process reports, product dimensions, structural and surface details, packaging details, etc.
As a plastic gear rack and plastic gear supplier, we always aim to provide the highest quality products and the most comprehensive services and look forward to cooperating with you.
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