DXG80/DXG80 D Series Shaft Mounted Gearboxes for Quarrying and Mining Industry

ATA(DXG) series shaft mounted gearbox(speed reducer) with helical hardened gears has the characteristics of high carrying capacity, smooth transmission, lightweight, low energy consumption, and so on. The input shaft of the ATA(DXG) speed reducer is connected to the gear motor by a belt pulley, the hollow output shaft is linked with a key. It can be replaced by an electric drum as power for belt conveyors and lifting equipment. ATA(DXG) series shaft mounted gearbox could be attached with a back-stop to avoid the working machine back skating, and conveniently mounted by a tie rod.

Description

DXG80/DXG80 D Series Shaft Mounted Gearbox for Quarrying and Mining Industry

ATA(DXG) series shaft mounted gearbox(D Series Shaft Mounted Gearboxes speed reducer) with helical hardened gears has the characteristics of high carrying capacity, smooth transmission, lightweight, low energy consumption, and so on. The input shaft of the ATA(DXG) speed reducer is connectting to the gear motor by a belt pulley, the hollow output shaft is linking with a key. It can be replaced by an electric drum as power for belt conveyors and lifting equipment. ATA(DXG) series shaft mounted gearbox could be attached with a back-stop to avoid the working machine back skating, and conveniently mounted by a tie rod. ATA(DXG) series shaft mounted speed reducer is widely applied in mining equipment, concrete mixing batching plants, stone crushers, sand-making production lines and other belt conveyors, and mechanical transmission areas.
Mechanical belt conveyors drive system is composed of ATA(DXG) shaft mounted speed reducer, torque arm, pulleys, and gear motors, whose power transmission from the gear motor to the gearbox through the pulley, and then the speed reducer passed to the drive pulley through the hollow output shaft and the gearbox is fixed by torque arm, the anti-slip device can be configured. The system is convenient to install, use and maintain.

Specifications:

Model	i	n1=1400r/min				n1=900r/min				n1=500r/min
		n2	Mn2	Pn1	Rn1	n2	Mn2	Pn1	Rn1	n2	Mn2	Pn1	Rn1
		r/min	N/m	kW	N	r/min	N/m	kW	N	r/min	N/m	kW	N
DXG80	5	280	3700	111	4550	180	4200	81	5100	100	5000	54	6400
DXG80-D	10	140	5500	85	4200	90	6100	60	4700	50	6300	35	5900
	12.5	112	5500	68	4200	72	6100	48	4700	40	6300	28	5900
	15	93	6100	63	4200	60	6300	42	4700	33	6600	24	5900
	20.6	69	6100	46	4200	44	6300	31	4700	24.6	6600	17.9	5900
	25	56	6300	39	4200	36	6600	26	4700	20.0	7000	15.4	5900
	30.25	45	6300	31	4200	28.8	6600	21	4700	16.0	7000	12.3	5900

DXG80/DXG80 D Series Shaft Mounted Gearbox Dimensions:

Model	Outside dimensions																				Weight
	a1	a2	H	h1	B	b1	b2	b3	b4	D1	D2	d	E	e	g	f1	t1	S	s1	L	(kg)
DXG80	202	152	207	58	228	94	21	32.5	58	597	570	48	110	100	5	51.5	14	M16	13	255	155
DXG80-D																					170

DXG80 Series Shaft Mounted Gearbox Output Hollow Shaft:

Model		Dimensions of output hollow shaft
Model		d1	D4	D5	K0	K1	K2	K3	f2	t2	n	n1	n2
DXG80	Φ80	140	80	95	249	55	109	18	85.4	22	22	M16	60
DXG80	Φ100	140	100	120	249	55	107	20	106.4	28	26	M20	78

Installation:

The following installation instructions must be followed.
1. Ensure that the gearbox is properly installed to prevent loosening. Install hydraulic couplings, torque limiters, etc., if necessary for use in situations of overload or vibration.
2. Before painting, there must be protective measures on the machining surface of parts and the outer surface of the oil seal to prevent the paint from drying on the rubber and damaging the sealing function.
3. Before the gearbox is used, it shall be ensured that the equipment connected with the gearbox shall comply with the relevant technical regulations.
4. Before starting the machine, ensure that the oil surface conforms to the assembly position specified by the gearbox, and the oil’s viscosity should be suitable for the gearbox.
5. For outdoor installation, Proper measures must be taken to protect the motor from rain or sun exposure.
6. Before assembly, each mounting surface must be cleaned and properly treated to prevent rust.

ATA(DXG) Series Shaft Mounted Gearboxes Mounting Positions:

Application Industry:

Material Handling Industry
Quarrying and Mining Industry
Mining Equipment
Stone crushers plant
Cement plant
Concrete batch mixing plant
Mining conveyors
Port transfer conveyor
Crushing machine, etc ···

FAQ
Q1. How to choose a gearbox which meets our requirements?
A: You can refer to our catalog to choose the gearbox, or we can help to choose when you provide the technical information of required output torque, output speed, and motor parameters, etc.
Q2. What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information, etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q3. Do you sell electric motors?
A: We have stable motor suppliers who have been operating with us for a long-time. They can provide electric motors of high quality.
Q4: Can you make it as per the custom drawing?
A: Yes, we offer customized service for customers.

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Packing&Shipping & Delivery

Packing Shipping Delivery

Chains package: First we will use carton package the chains--------then put in wooden box.

We also can custom color package according to your demand

Company Profile

FAQ

How to choose power transmissions parts and industrial products which meet our requirement

Chains	Sprockets	Pulleys	Timing belt Pulley	V-belt Pulley
Sheaves	Coupings	Bush &Hub	Gear& Rack	V-Belt
Locking Assembly	Pulley	Gearbox	Reducer	Shaft Collar
Rod End Bearing	Clevis	PTO	Chain Guide	Belt Guide
Rubber Buffer	Chain Tensioner	PTO Drive Shafts	Universal Joints	Roller Chains
Conveyor Chains	V-Belts	Worm Gearbox	Helical Gear	Worm
Agricultural Chain	CNC Proces Parts	Casting	Stamping
Powder Metallurgy	CNC Proces Parts	Casting	Stamping

What Products Do you sell ?

We are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.

How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

What is the producing process?

Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.

How to control the products quality?

Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.

What is the transportation?

-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.

Can we design packaging?

-Yes. Default is regular packing, and we can make customer's own packing.

Can you provide OEM service?

-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.

Can you give me discount on Power Transmissions Parts and Industrial parts?

-Yes, of course. Pls. send me your Email, you'll get more

Q: Are You a trading company or a manufacturer?

A: We Are the factory and have our Own trading company

Q: How Can I get an offer?

A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.

Q: What is your minimum order size?

A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.

Q: Do you provide samples? Is it free or extra?

A: Yes, we can provide samples free of charge, but we don't pay the freight.

Q: What is the lead time for mass production?

A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.

Q: What if the parts don't Work?

A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.

Q: What are your terms of payment?

A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable