DXG45/DXG45 D Series Shaft Mounted Gearbox for Quarrying and Mining Industry
D DXG(ATA) series shaft mounted gearbox is mechanical power transmission components that are working to drive a load at a reduced fixed ratio of motor speed. They are commonly working for driving conveyor belts, rotary screens, screw conveyors, mixers, crushers, elevators, and more. The most common type of shaft mounted gearbox is the helical gear reducer, which mounts directly to the driven shaft and is available in both parallel and shaft mounting configurations. Additionally, there are several accessories available to increase the versatility of the gearbox. The most common materials used for DXG(ATA) series shaft mounted gearboxes are aluminum and cast iron, and they are available in a wide range of reduction ratios to ensure maximum efficiency in all applications.
DXG45/DXG45 D Series Shaft Mounted Gearbox Specifications:
| Model | i | n1=1400r/min | n1=900r/min | n1=500r/min | |||||||||
| n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | ||
| r/min | N/m | kW | N | r/min | N/m | kW | N | r/min | N/m | kW | N | ||
| DXG45 | 5 | 280 | 850 | 26.0 | 1500 | 180 | 950 | 18.4 | 1700 | 100 | 1100 | 11.8 | 2150 |
| DXG45-D | 10 | 140 | 1000 | 15.4 | 1150 | 90 | 1200 | 11.9 | 1300 | 50 | 1300 | 7.2 | 1650 |
| 12.2 | 115 | 1100 | 13.9 | 1150 | 74 | 1200 | 9.7 | 1300 | 41 | 1300 | 5.9 | 1650 | |
| 15 | 93 | 1200 | 12.3 | 1150 | 60 | 1250 | 8.3 | 1300 | 33 | 1300 | 4.8 | 1650 | |
| 19.7 | 71 | 1250 | 9.8 | 1150 | 46 | 1300 | 6.5 | 1300 | 25.4 | 1350 | 3.8 | 1650 | |
| 25 | 56 | 1300 | 8.0 | 1150 | 36 | 1350 | 5.4 | 1300 | 20.0 | 1400 | 3.1 | 1650 | |
DXG45/DXG45 D Series Shaft Mounted Gearbox Dimensions:
| Model | Outside dimensions | Weight | |||||||||||||||||||
| a1 | a2 | H | h1 | B | b1 | b2 | b3 | b4 | D1 | D2 | d | E | e | g | f1 | t1 | S | s1 | L | (kg) | |
| DXG44 | 120 | 91 | 123 | 34 | 147 | 60 | 15 | 20.5 | 33 | 364 | 344 | 28 | 60 | 50 | 5 | 31 | 8 | M10 | 8.5 | 164 | 37 |
| DXG45-D | 41 | ||||||||||||||||||||
DXG45 Series Shaft Mounted Gearbox Output Hollow Shaft:
| Model | D Series Shaft Mounted Gearbox | ||||||||||
| d1 | D4 | D5 | K0 | K1 | K2 | K3 | f2 | t2 | n | ||
| DXG45 | Φ45 | 75 | 45 | 60 | 162 | 35 | 70 | 14 | 48.8 | 14 | M16 |
| Φ50 | 50 | 60 | 53.8 | 14 | |||||||
| Φ55 | 55 | 65 | 59.3 | 16 | |||||||
ATA(DXG) Shaft Mounted Gearbox Installation Precautions:
The following installation instructions:
- Ensure that the gearbox is properly installed to prevent loosening. Install hydraulic couplings, torque limiters, etc., if necessary for use in situations of overload or vibration.
- Before painting, there must be protective measures on the machining surface of parts and the outer surface of the oil seal to prevent the paint from drying on the rubber and damaging the sealing function.
- Before the gearbox is used, it shall be ensured that the equipment connected with the gearbox shall comply with the relevant technical regulations.
- Before starting the machine, ensure that the oil surface conforms to the assembly position specified by the gearbox, and the oil’s viscosity should be suitable for the gearbox.
- For outdoor installation, Proper measures must be taken to protect the motor from rain or sun exposure.
- Before assembly, each mounting surface must be cleaned and properly treated to prevent rust.
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The Maintenance of ATA(DXG) Shaft Mounted Gearbox:
1. Before starting the reducer must be filled with N159 or N220 extreme-pressure industrial gear oils, till the gearbox oil shows an intermediate position
2. After three months of running, the gearbox needs to change oil, attention must be debris inside the machine rinsed before adding new oil.
3. At the reducer hollow shaft ends and drive pulley end gland plate must fasten with locking screws.
4. The reducer pulley and the motor pulley must be parallel when they are installed and the belt tightness should be moderate.
Shaft Mounted Gearbox Manufacturers and Suppliers
Since its establishment in 1992, the company has introduced advanced technology and high-precision equipment so that the quality of its products continues to improve; the main products are helical gearbox, spiral bevel gearbox, cycloidal gearbox, mechanical stepless speed variator, worm gearbox, screw jack lifter, and planetary gearbox. The company has complete testing equipment; gear material is made of high-quality alloy steel by carburizing fire, grinding teeth, and precision up to GB/T10095 standard 5~6 to ensure high strength, low noise, and durable products. The Company’s tenet is “quality first, reputation first”; the company is willing to cooperate with friends at home and abroad, which is a joint development.
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FAQ
Q1. How to choose a gearbox which meets our requirements?
A: You can refer to our catalog to choose the gearbox. We can help to choose when you provide the technical information of required output torque, output speed, and motor parameters, etc.
Q2. What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information, etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q3. What industries are your gearboxes working in?
A: Our gearboxes are widely working in the areas of textile, food processing, beverage, chemical industry, escalator. Automatic storage equipment, metallurgy, tobacco, environmental protection, logistics, etc.
Q4. Do you sell electric motors?
A: We have stable motor suppliers who have been operating with us for a long-time. They can provide electric motors of high quality.
Q5: Can you make it as per the custom drawing?
A: Yes, we offer customized service for customers.
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