DXG45/DXG45 D Series Shaft Mounted Gearbox for Quarrying and Mining Industry
DXG(ATA) series shaft mounted gearboxes are mechanical power transmission components that are used to drive a load at a reduced fixed ratio of motor speed. They are commonly used for driving conveyor belts, rotary screens, screw conveyors, mixers, crushers, elevators, and more. The most common type of shaft mounted gearbox is the helical gear reducer, which mounts directly to the driven shaft and is available in both parallel and shaft mounting configurations. Additionally, there are several accessories available to increase the versatility of the gearbox. The most common materials used for DXG(ATA) series shaft mounted gearboxes are aluminum and cast iron, and they are available in a wide range of reduction ratios to ensure maximum efficiency in all applications.
DXG45/DXG45 D Series Shaft Mounted Gearbox for Quarrying and Mining Industry
D DXG(ATA) series shaft mounted gearbox is mechanical power transmission components that are working to drive a load at a reduced fixed ratio of motor speed. They are commonly working for driving conveyor belts, rotary screens, screw conveyors, mixers, crushers, elevators, and more. The most common type of shaft mounted gearbox is the helical gear reducer, which mounts directly to the driven shaft and is available in both parallel and shaft mounting configurations. Additionally, there are several accessories available to increase the versatility of the gearbox. The most common materials used for DXG(ATA) series shaft mounted gearboxes are aluminum and cast iron, and they are available in a wide range of reduction ratios to ensure maximum efficiency in all applications.
DXG45/DXG45 D Series Shaft Mounted Gearbox Specifications:
Model | i | n1=1400r/min | n1=900r/min | n1=500r/min | |||||||||
n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | ||
r/min | N/m | kW | N | r/min | N/m | kW | N | r/min | N/m | kW | N | ||
DXG45 | 5 | 280 | 850 | 26.0 | 1500 | 180 | 950 | 18.4 | 1700 | 100 | 1100 | 11.8 | 2150 |
DXG45-D | 10 | 140 | 1000 | 15.4 | 1150 | 90 | 1200 | 11.9 | 1300 | 50 | 1300 | 7.2 | 1650 |
12.2 | 115 | 1100 | 13.9 | 1150 | 74 | 1200 | 9.7 | 1300 | 41 | 1300 | 5.9 | 1650 | |
15 | 93 | 1200 | 12.3 | 1150 | 60 | 1250 | 8.3 | 1300 | 33 | 1300 | 4.8 | 1650 | |
19.7 | 71 | 1250 | 9.8 | 1150 | 46 | 1300 | 6.5 | 1300 | 25.4 | 1350 | 3.8 | 1650 | |
25 | 56 | 1300 | 8.0 | 1150 | 36 | 1350 | 5.4 | 1300 | 20.0 | 1400 | 3.1 | 1650 |
DXG45/DXG45 D Series Shaft Mounted Gearbox Dimensions:
Model | Outside dimensions | Weight | |||||||||||||||||||
a1 | a2 | H | h1 | B | b1 | b2 | b3 | b4 | D1 | D2 | d | E | e | g | f1 | t1 | S | s1 | L | (kg) | |
DXG44 | 120 | 91 | 123 | 34 | 147 | 60 | 15 | 20.5 | 33 | 364 | 344 | 28 | 60 | 50 | 5 | 31 | 8 | M10 | 8.5 | 164 | 37 |
DXG45-D | 41 |
DXG45 Series Shaft Mounted Gearbox Output Hollow Shaft:
Model | D Series Shaft Mounted Gearbox | ||||||||||
d1 | D4 | D5 | K0 | K1 | K2 | K3 | f2 | t2 | n | ||
DXG45 | Φ45 | 75 | 45 | 60 | 162 | 35 | 70 | 14 | 48.8 | 14 | M16 |
Φ50 | 50 | 60 | 53.8 | 14 | |||||||
Φ55 | 55 | 65 | 59.3 | 16 |
ATA(DXG) Shaft Mounted Gearbox Installation Precautions:
The following installation instructions:
- Ensure that the gearbox is properly installed to prevent loosening. Install hydraulic couplings, torque limiters, etc., if necessary for use in situations of overload or vibration.
- Before painting, there must be protective measures on the machining surface of parts and the outer surface of the oil seal to prevent the paint from drying on the rubber and damaging the sealing function.
- Before the gearbox is used, it shall be ensured that the equipment connected with the gearbox shall comply with the relevant technical regulations.
- Before starting the machine, ensure that the oil surface conforms to the assembly position specified by the gearbox, and the oil’s viscosity should be suitable for the gearbox.
- For outdoor installation, Proper measures must be taken to protect the motor from rain or sun exposure.
- Before assembly, each mounting surface must be cleaned and properly treated to prevent rust.
The Maintenance of ATA(DXG) Shaft Mounted Gearbox:
1. Before starting the reducer must be filled with N159 or N220 extreme-pressure industrial gear oils, till the gearbox oil shows an intermediate position
2. After three months of running, the gearbox needs to change oil, attention must be debris inside the machine rinsed before adding new oil.
3. At the reducer hollow shaft ends and drive pulley end gland plate must fasten with locking screws.
4. The reducer pulley and the motor pulley must be parallel when they are installed and the belt tightness should be moderate.
Shaft Mounted Gearbox Manufacturers and Suppliers
Since its establishment in 1992, the company has introduced advanced technology and high-precision equipment so that the quality of its products continues to improve; the main products are helical gearbox, spiral bevel gearbox, cycloidal gearbox, mechanical stepless speed variator, worm gearbox, screw jack lifter, and planetary gearbox. The company has complete testing equipment; gear material is made of high-quality alloy steel by carburizing fire, grinding teeth, and precision up to GB/T10095 standard 5~6 to ensure high strength, low noise, and durable products. The Company’s tenet is “quality first, reputation first”; the company is willing to cooperate with friends at home and abroad, which is a joint development.
FAQ
Q1. How to choose a gearbox which meets our requirements?
A: You can refer to our catalog to choose the gearbox. We can help to choose when you provide the technical information of required output torque, output speed, and motor parameters, etc.
Q2. What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information, etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q3. What industries are your gearboxes working in?
A: Our gearboxes are widely working in the areas of textile, food processing, beverage, chemical industry, escalator. Automatic storage equipment, metallurgy, tobacco, environmental protection, logistics, etc.
Q4. Do you sell electric motors?
A: We have stable motor suppliers who have been operating with us for a long-time. They can provide electric motors of high quality.
Q5: Can you make it as per the custom drawing?
A: Yes, we offer customized service for customers.
How to choose power transmissions parts and industrial products which meet our requirement
Chains | Sprockets | Pulleys | Timing belt Pulley | V-belt Pulley |
Sheaves | Coupings | Bush &Hub | Gear& Rack | V-Belt |
Locking Assembly | Pulley | Gearbox | Reducer | Shaft Collar |
Rod End Bearing | Clevis | PTO | Chain Guide | Belt Guide |
Rubber Buffer | Chain Tensioner | PTO Drive Shafts | Universal Joints | Roller Chains |
Conveyor Chains | V-Belts | Worm Gearbox | Helical Gear | Worm |
Agricultural Chain | CNC Proces Parts | Casting | Stamping | |
Powder Metallurgy | CNC Proces Parts | Casting | Stamping |
What Products Do you sell ?
We are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.
How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
What is the producing process?
Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.
How to control the products quality?
Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.
What is the transportation?
-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.
Can we design packaging?
-Yes. Default is regular packing, and we can make customer's own packing.
Can you provide OEM service?
-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.
Can you give me discount on Power Transmissions Parts and Industrial parts?
-Yes, of course. Pls. send me your Email, you'll get more
Q: Are You a trading company or a manufacturer?
A: We Are the factory and have our Own trading company
Q: How Can I get an offer?
A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.
Q: What is your minimum order size?
A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.
Q: Do you provide samples? Is it free or extra?
A: Yes, we can provide samples free of charge, but we don't pay the freight.
Q: What is the lead time for mass production?
A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.
Q: What if the parts don't Work?
A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.
Q: What are your terms of payment?
A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable
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