DXG50/DXG50 D Series Shaft Mounted Gearbox for Mining and Quarry
ATA Series Shaft Mounted Gearbox is widely applied in the mining industry for use in crushers, ore mills, cranes, screening machines, conveyors, and more. The motorized pulley (drum motor) is configured with an ATA shaft-mounted gearbox and then it directly transmits power to the conveyor. The ATA Series Shaft Mounted Gearbox has rated power from 1.1kW to 193kW, a rated torque range of 180 to 17000 NM, and an output speed of 25 – 300 RPM. These make this gearbox series a great choice for wide applications in quarry and mine. This model is widely used in belt conveyors and pulley drive systems.
Components of ATA(DXG) Series Shaft Mounted Gearbox:
1. Housing: Nodular Cast Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
3. Gears Material: 20CrMnTi
4. Gears Processing: Carburizing, Quenching, Grinding
5. Gears Hardness: Surface Hardness: HRC58-62, Inner Hardness: HBS156-207
6. Gears Accuracy: 6 Class
7. Shafts Material: 40Cr
8. Input Configurations:
Keyed Solid Shaft Input
IEC Normalized Motor Flange
9. Output Configurations:
Keyed Hollow Shaft Output
10. Oil Seal: TAIWAN SOG
11. Bearings: NSK, SKF, FAG, HRB, ZWZ, LYC
12. Spare Parts: Torque arm, Optional Backstop
DXG50/DXG50 D Series Shaft Mounted Gearbox Specifications:
Model | i | n1=1400r/min | n1=900r/min | n1=500r/min | |||||||||
n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | ||
r/min | N/m | kW | N | r/min | N/m | kW | N | r/min | N/m | kW | N | ||
DXG50 | 5 | 280 | 1400 | 42 | 2250 | 180 | 1700 | 33 | 2500 | 100 | 1900 | 20 | 3100 |
DXG50-D | 10 | 140 | 1750 | 27 | 1700 | 90 | 1900 | 18.8 | 1900 | 50 | 2000 | 11 | 2400 |
12.2 | 114 | 1800 | 23 | 1700 | 73 | 1900 | 15.7 | 1900 | 41 | 2000 | 9.2 | 2400 | |
15 | 93 | 1900 | 19.5 | 1700 | 60 | 1950 | 12.9 | 1900 | 33 | 2100 | 7.7 | 2400 | |
20.3 | 69 | 1950 | 14.8 | 1700 | 44 | 2000 | 9.8 | 1900 | 24.6 | 2100 | 5.7 | 2400 | |
25 | 56 | 2000 | 12.3 | 1700 | 36 | 2100 | 8.3 | 1900 | 20.0 | 2300 | 5.1 | 2400 |
DXG50/DXG50 D Series Shaft Mounted Gearbox Dimensions:
Model | 外部尺寸 Outside dimensions | 重量Weight | |||||||||||||||||||
a1 | a2 | H | h1 | B | b1 | b2 | b3 | b4 | D1 | D2 | d | E | e | g | f1 | t1 | S | s1 | L | (kg) | |
DXG50 | 140 | 117 | 143 | 40 | 165 | 68 | 15 | 24.5 | 46 | 435 | 410 | 38 | 80 | 70 | 5 | 41 | 10 | M12 | 11 | 194 | 58 |
DXG50-D | 62 |
DX50 Series Shaft Mounted Gearbox Output Hollow Shaft:
Model | Dimensions of output hollow shaft | ||||||||||||
d1 | D4 | D5 | K0 | K1 | K2 | K3 | f2 | t2 | n | n1 | n2 | ||
DXG50 | Φ50 | 85 | 50 | 60 | 182 | 40 | 80 | 14 | 53.8 | 14 | M16 | – | – |
Φ55 | 55 | 65 | 59.3 | 16 | 17 | – | – | ||||||
Φ60 | 60 | 70 | 64.4 | 18 | M12 | 42 |
Features of ATA(DXG) Series Shaft Mounted Gearbox:
1. Absolute reliability and low maintenance for the quarry and mine applications.
2. Sturdy ductile iron housing suitable for outdoor installation.
3. Up to three optional output shaft bore diameters.
4. Output shaft rotation in two directions: clockwise(Default) and counterclockwise(Customized).
5. Optional backstop for all models(Excluded ATA30) to prevent back driving in case of incline conveyors.
6. Dimensions are the same as Bonfiglioli(TA Series).
7. Double lips oil seal combines the functions of seal and dust-proof.
8. Widely used in belt conveyor and pulley drive systems.
The Maintenance of ATA Shaft Mounted Gearbox:
1. Before starting the reducer must be filled with N159 or N220 extreme-pressure industrial gear oils, till the gearbox oil shows an intermediate position
2. After three months of running, the gearbox needs to change oil, attention must be debris inside the machine rinsed before adding new oil.
3. At the reducer hollow shaft ends and drive pulley end gland plate must fasten with locking screws.
4. The reducer pulley and the motor pulley must be parallel when they are installed and the belt tightness should be moderate.
Shaft Mounted Gearbox Manufacturers and Suppliers
Zhejiang Power-trans Transmission Machinery Co., Ltd. is China’s general mechanical gearbox industry Association unit; it is engaged in gearbox professional manufacturing company, the company in the domestic industry took the lead and passed the ISO9001 international quality system certification, perfect quality system, and strict management, so that the product quantity is a perfect guarantee, deeply trusted by the majority of users, was rated as a star enterprise over the years. Since its establishment in 1992, the company has introduced advanced technology and high-precision equipment so that the quality of its products continues to improve; the main products are helical gearbox, spiral bevel gearbox, cycloidal gearbox, mechanical stepless speed variator, worm gearbox, screw jack lifter, and planetary gearbox. The company has complete testing equipment; gear material is made of high-quality alloy steel by carburizing fire, grinding teeth, and precision up to GB/T10095 standard 5~6 to ensure high strength, low noise, and durable products. The Company’s tenet is “quality first, reputation first”; the company is willing to cooperate with friends at home and abroad, which is a joint development.
FAQ
Q1. How to choose a gearbox which meets our requirements?
A: You can refer to our catalog to choose the gearbox, or we can help to choose when you provide the technical information of required output torque, output speed, and motor parameters, etc.
Q2. What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information, etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q3. What industries are your gearboxes being used in?
A: Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry, escalator, automatic storage equipment, metallurgy, tobacco, environmental protection, logistics, etc.
Q4. Do you sell electric motors?
A: We have stable motor suppliers who have been operating with us for a long-time. They can provide electric motors of high quality.
Q5: Can you make it as per the custom drawing?
A: Yes, we offer customized service for customers.
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