DXG50/DXG50 D Series Shaft Mounted Gearbox for Mining and Quarry
ATA Series Shaft Mounted Gearbox is widely applied in the mining industry for use in crushers, ore mills, cranes, screening machines, conveyors, and more. The motorized pulley (drum motor) is configured with an ATA shaft-mounted gearbox and then it directly transmits power to the conveyor. The ATA Series Shaft Mounted Gearbox has rated power from 1.1kW to 193kW, a rated torque range of 180 to 17000 NM, and an output speed of 25 – 300 RPM. These make this gearbox series a great choice for wide applications in quarry and mine. This model is widely used in belt conveyors and pulley drive systems.
DXG50/DXG50 D Series Shaft Mounted Gearbox for Mining and Quarry
ATA Series Shaft Mounted Gearbox(DXG50/DXG50 D Series Shaft Mounted Gearbox) is widely working in the mining industry for use in crushers, ore mills, cranes, screening machines, conveyors, and more. The motorized pulley (drum motor) is configured with an ATA shaft-mounted gearbox and then it directly transmits power to the conveyor. The ATA Series Shaft Mounted Gearbox has rated power from 1.1kW to 193kW, a rated torque range of 180 to 17000 NM, and an output speed of 25 – 300 RPM. These make this gearbox series a great choice for wide applications in quarry and mine. This model is widely used in belt conveyors and pulley drive systems.
Components of ATA(DXG) Series Shaft Mounted Gearbox:
1. Housing: Nodular Cast Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
3. Gears Material: 20CrMnTi
4. Gears Processing: Carburizing, Quenching, Grinding
5. Gears Hardness: Surface Hardness: HRC58-62, Inner Hardness: HBS156-207
6. Gears Accuracy: 6 Class
7. Shafts Material: 40Cr
8. Input Configurations:
Keyed Solid Shaft Input
IEC Normalized Motor Flange
9. Output Configurations:
Keyed Hollow Shaft Output
10. Oil Seal: TAIWAN SOG
11. Bearings: NSK, SKF, FAG, HRB, ZWZ, LYC
12. Spare Parts: Torque arm, Optional Backstop
Specifications:
| Model | i | n1=1400r/min | n1=900r/min | n1=500r/min | |||||||||
| n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | ||
| r/min | N/m | kW | N | r/min | N/m | kW | N | r/min | N/m | kW | N | ||
| DXG50 | 5 | 280 | 1400 | 42 | 2250 | 180 | 1700 | 33 | 2500 | 100 | 1900 | 20 | 3100 |
| DXG50-D | 10 | 140 | 1750 | 27 | 1700 | 90 | 1900 | 18.8 | 1900 | 50 | 2000 | 11 | 2400 |
| 12.2 | 114 | 1800 | 23 | 1700 | 73 | 1900 | 15.7 | 1900 | 41 | 2000 | 9.2 | 2400 | |
| 15 | 93 | 1900 | 19.5 | 1700 | 60 | 1950 | 12.9 | 1900 | 33 | 2100 | 7.7 | 2400 | |
| 20.3 | 69 | 1950 | 14.8 | 1700 | 44 | 2000 | 9.8 | 1900 | 24.6 | 2100 | 5.7 | 2400 | |
| 25 | 56 | 2000 | 12.3 | 1700 | 36 | 2100 | 8.3 | 1900 | 20.0 | 2300 | 5.1 | 2400 | |
DXG50/DXG50 D Series Shaft Mounted Gearbox Dimensions:
| Model | D Series Shaft Mounted Gearbox Outside dimensions | Weight | |||||||||||||||||||
| a1 | a2 | H | h1 | B | b1 | b2 | b3 | b4 | D1 | D2 | d | E | e | g | f1 | t1 | S | s1 | L | (kg) | |
| DXG50 | 140 | 117 | 143 | 40 | 165 | 68 | 15 | 24.5 | 46 | 435 | 410 | 38 | 80 | 70 | 5 | 41 | 10 | M12 | 11 | 194 | 58 |
| DXG50-D | 62 | ||||||||||||||||||||
DX50 Series Shaft Mounted Gearbox Output Hollow Shaft:
| Model | Dimensions of output hollow shaft | ||||||||||||
| d1 | D4 | D5 | K0 | K1 | K2 | K3 | f2 | t2 | n | n1 | n2 | ||
| DXG50 | Φ50 | 85 | 50 | 60 | 182 | 40 | 80 | 14 | 53.8 | 14 | M16 | – | – |
| Φ55 | 55 | 65 | 59.3 | 16 | 17 | – | – | ||||||
| Φ60 | 60 | 70 | 64.4 | 18 | M12 | 42 | |||||||
Features of :
1. Absolute reliability and low maintenance for the quarry and mine applications.
2. Sturdy ductile iron housing suitable for outdoor installation.
3. Up to three optional output shaft bore diameters.
4. Output shaft rotation in two directions: clockwise(Default) and counterclockwise(Customized).
5. Optional backstop for all models(Excluded ATA30) to prevent back driving in case of incline conveyors.
6. Dimensions are the same as Bonfiglioli(TA Series).
7. Double lips oil seal combines the functions of seal and dust-proof.
8. Widely used in belt conveyor and pulley drive systems.
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The Maintenance of ATA Shaft Mounted Gearbox:
1. Before starting the reducer must be filled with N159 or N220 extreme-pressure industrial gear oils, till the gearbox oil shows an intermediate position
2. After three months of running, the gearbox needs to change oil, attention must be debris inside the machine rinsed before adding new oil.
3. At the reducer hollow shaft ends and drive pulley end gland plate must fasten with locking screws.
4. The reducer pulley and the motor pulley must be parallel when they are installed and the belt tightness should be moderate.
Shaft Mounted Gearbox Manufacturers and Suppliers
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What Products Do you sell ?
We are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.
How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
What is the producing process?
Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.
How to control the products quality?
Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.
What is the transportation?
-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.
Can we design packaging?
-Yes. Default is regular packing, and we can make customer's own packing.
Can you provide OEM service?
-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.
Can you give me discount on Power Transmissions Parts and Industrial parts?
-Yes, of course. Pls. send me your Email, you'll get more
Q: Are You a trading company or a manufacturer?
A: We Are the factory and have our Own trading company
Q: How Can I get an offer?
A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.
Q: What is your minimum order size?
A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.
Q: Do you provide samples? Is it free or extra?
A: Yes, we can provide samples free of charge, but we don't pay the freight.
Q: What is the lead time for mass production?
A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.
Q: What if the parts don't Work?
A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.
Q: What are your terms of payment?
A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable
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