DXG50/DXG50 D Series Shaft Mounted Gearbox for Mining and Quarry

ATA Series Shaft Mounted Gearbox is widely applied in the mining industry for use in crushers, ore mills, cranes, screening machines, conveyors, and more. The motorized pulley (drum motor) is configured with an ATA shaft-mounted gearbox and then it directly transmits power to the conveyor. The ATA Series Shaft Mounted Gearbox has rated power from 1.1kW to 193kW, a rated torque range of 180 to 17000 NM, and an output speed of 25 – 300 RPM. These make this gearbox series a great choice for wide applications in quarry and mine. This model is widely used in belt conveyors and pulley drive systems.

Description

DXG50/DXG50 D Series Shaft Mounted Gearbox for Mining and Quarry

ATA Series Shaft Mounted Gearbox(DXG50/DXG50 D Series Shaft Mounted Gearbox) is widely working in the mining industry for use in crushers, ore mills, cranes, screening machines, conveyors, and more. The motorized pulley (drum motor) is configured with an ATA shaft-mounted gearbox and then it directly transmits power to the conveyor. The ATA Series Shaft Mounted Gearbox has rated power from 1.1kW to 193kW, a rated torque range of 180 to 17000 NM, and an output speed of 25 – 300 RPM. These make this gearbox series a great choice for wide applications in quarry and mine. This model is widely used in belt conveyors and pulley drive systems.

Components of ATA(DXG) Series Shaft Mounted Gearbox:

1. Housing: Nodular Cast Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
3. Gears Material: 20CrMnTi
4. Gears Processing: Carburizing, Quenching, Grinding
5. Gears Hardness: Surface Hardness: HRC58-62, Inner Hardness: HBS156-207
6. Gears Accuracy: 6 Class
7. Shafts Material: 40Cr
8. Input Configurations:
Keyed Solid Shaft Input
IEC Normalized Motor Flange
9. Output Configurations:
Keyed Hollow Shaft Output
10. Oil Seal: TAIWAN SOG
11. Bearings: NSK, SKF, FAG, HRB, ZWZ, LYC
12. Spare Parts: Torque arm, Optional Backstop

Specifications:

Model	i	n1=1400r/min				n1=900r/min				n1=500r/min
		n2	Mn2	Pn1	Rn1	n2	Mn2	Pn1	Rn1	n2	Mn2	Pn1	Rn1
		r/min	N/m	kW	N	r/min	N/m	kW	N	r/min	N/m	kW	N
DXG50	5	280	1400	42	2250	180	1700	33	2500	100	1900	20	3100
DXG50-D	10	140	1750	27	1700	90	1900	18.8	1900	50	2000	11	2400
	12.2	114	1800	23	1700	73	1900	15.7	1900	41	2000	9.2	2400
	15	93	1900	19.5	1700	60	1950	12.9	1900	33	2100	7.7	2400
	20.3	69	1950	14.8	1700	44	2000	9.8	1900	24.6	2100	5.7	2400
	25	56	2000	12.3	1700	36	2100	8.3	1900	20.0	2300	5.1	2400

DXG50/DXG50 D Series Shaft Mounted Gearbox Dimensions:

Model	D Series Shaft Mounted Gearbox Outside dimensions																				Weight
	a1	a2	H	h1	B	b1	b2	b3	b4	D1	D2	d	E	e	g	f1	t1	S	s1	L	(kg)
DXG50	140	117	143	40	165	68	15	24.5	46	435	410	38	80	70	5	41	10	M12	11	194	58
DXG50-D																					62

DX50 Series Shaft Mounted Gearbox Output Hollow Shaft:

Model		Dimensions of output hollow shaft
Model		d1	D4	D5	K0	K1	K2	K3	f2	t2	n	n1	n2
DXG50	Φ50	85	50	60	182	40	80	14	53.8	14	M16	–	–
	Φ55		55	65					59.3	16	17	–	–
	Φ60		60	70					64.4	18	17	M12	42

Features of :

1. Absolute reliability and low maintenance for the quarry and mine applications.
2. Sturdy ductile iron housing suitable for outdoor installation.
3. Up to three optional output shaft bore diameters.
4. Output shaft rotation in two directions: clockwise(Default) and counterclockwise(Customized).
5. Optional backstop for all models(Excluded ATA30) to prevent back driving in case of incline conveyors.
6. Dimensions are the same as Bonfiglioli(TA Series).
7. Double lips oil seal combines the functions of seal and dust-proof.
8. Widely used in belt conveyor and pulley drive systems.

The Maintenance of ATA Shaft Mounted Gearbox:

1. Before starting the reducer must be filled with N159 or N220 extreme-pressure industrial gear oils, till the gearbox oil shows an intermediate position
2. After three months of running, the gearbox needs to change oil, attention must be debris inside the machine rinsed before adding new oil.
3. At the reducer hollow shaft ends and drive pulley end gland plate must fasten with locking screws.
4. The reducer pulley and the motor pulley must be parallel when they are installed and the belt tightness should be moderate.

Shaft Mounted Gearbox Manufacturers and Suppliers

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Packing&Shipping & Delivery

Packing Shipping Delivery

Chains package: First we will use carton package the chains--------then put in wooden box.

We also can custom color package according to your demand

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FAQ

How to choose power transmissions parts and industrial products which meet our requirement

Chains	Sprockets	Pulleys	Timing belt Pulley	V-belt Pulley
Sheaves	Coupings	Bush &Hub	Gear& Rack	V-Belt
Locking Assembly	Pulley	Gearbox	Reducer	Shaft Collar
Rod End Bearing	Clevis	PTO	Chain Guide	Belt Guide
Rubber Buffer	Chain Tensioner	PTO Drive Shafts	Universal Joints	Roller Chains
Conveyor Chains	V-Belts	Worm Gearbox	Helical Gear	Worm
Agricultural Chain	CNC Proces Parts	Casting	Stamping
Powder Metallurgy	CNC Proces Parts	Casting	Stamping

What Products Do you sell ?

We are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.

How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

What is the producing process?

Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.

How to control the products quality?

Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.

What is the transportation?

-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.

Can we design packaging?

-Yes. Default is regular packing, and we can make customer's own packing.

Can you provide OEM service?

-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.

Can you give me discount on Power Transmissions Parts and Industrial parts?

-Yes, of course. Pls. send me your Email, you'll get more

Q: Are You a trading company or a manufacturer?

A: We Are the factory and have our Own trading company

Q: How Can I get an offer?

A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.

Q: What is your minimum order size?

A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.

Q: Do you provide samples? Is it free or extra?

A: Yes, we can provide samples free of charge, but we don't pay the freight.

Q: What is the lead time for mass production?

A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.

Q: What if the parts don't Work?

A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.

Q: What are your terms of payment?

A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable

DXG50/DXG50 D Series Shaft Mounted Gearbox for Mining and Quarry

DXG50/DXG50 D Series Shaft Mounted Gearbox for Mining and Quarry

Components of ATA(DXG) Series Shaft Mounted Gearbox:

Specifications:

DX50 Series Shaft Mounted Gearbox Output Hollow Shaft:

Features of :

The Maintenance of ATA Shaft Mounted Gearbox:

Shaft Mounted Gearbox Manufacturers and Suppliers

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