ATA (DXG) series shaft-mounted gearboxes for Conveyor and Material Handling
The ATA (DXG) series shaft-mounted gearboxes are designed for quarry and mine applications and produce fantastic reliability with a low maintenance requirement. The robust and sturdy ductile iron housing is ideally suited for outdoor installation, and it comes with up to three optional output shaft bore diameters. The output shaft can rotate in two directions, with clockwise as the default setting while counter-clockwise is the customizable setting. There is an optional backstop for all models in the ATA (DXG) series shaft mounted gearbox apart from the ATA30, which prevents back-driving when used with incline conveyors.
ATA (DXG) series shaft-mounted gearboxes for Conveyor and Material Handling
Design the ATA (DXG) series shaft-mounted gearboxes for quarry and mine applications and produce fantastic reliability with a low maintenance requirement. The robust and sturdy ductile iron housing is ideally suited for outdoor installation, and it comes with up to three optional output shaft bore diameters.
The output shaft can rotate in two directions, with clockwise as the default setting while counter-clockwise is the customizable setting. There is an optional backstop for all models in the ATA (DXG) series shaft mounted gearbox apart from the ATA30, which prevents back-driving when used with incline conveyors. With dimensions, the same as the Bonfiglioli from the ATA Series, the ATA (DXG) Series features a double-lipped oil seal that is also dust-proof.
Applications of the ATA (DXG) series shaft mounted gearbox include it being widely used in belt conveyor and pulley drive systems, especially in the material handling industry, including quarrying and mining. As well as in different kinds of mining equipment, you will see the ATA (DXG) series shaft mounted gearbox at work at concrete batching plants, in stone crushing equipment, and in sand-making production lines.
Models of ATA(DXG) Series Shaft Mounted Gearbox:
- Stage: ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
- Stage: ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D
Models | Output Bore Dia. | Maximum Torque | Nominal Ratio(i) |
ATA30 | 30mm | 180Nm | 5 7 10 12.5 15 20 25 31 |
ATA35 | 35mm | 420Nm | |
ATA40 | 40mm/45mm | 950Nm | |
ATA45 | 45mm/50mm/55mm | 1400Nm | |
ATA50 | 50mm/55mm/60mm | 2300Nm | |
ATA60 | 60mm/70mm | 3600Nm | |
ATA70 | 70mm/85mm | 5100Nm | |
ATA80 | 80mm/100mm | 7000Nm | |
ATA100 | 100mm/125mm | 11000Nm | |
ATA125 | 125mm/135mm | 17000Nm |
ATA (DXG) series shaft-mounted gearboxes Specifications:
Model | i | n1=1400r/min | n1=900r/min | n1=500r/min | |||||||||
n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | ||
r/min | N/m | kW | N | r/min | N/m | kW | N | r/min | N/m | kW | N | ||
DXG60 | 5 | 280 | 1900 | 57 | 3200 | 180 | 2100 | 41 | 3600 | 100 | 2900 | 32 | 4500 |
DXG60-D | 10 | 140 | 3100 | 48 | 2600 | 90 | 3200 | 32 | 2900 | 50 | 3300 | 18.2 | 3600 |
12.2 | 114 | 3100 | 39 | 2600 | 74 | 3200 | 26 | 2900 | 41 | 3300 | 14.9 | 3600 | |
15 | 93 | 3200 | 33 | 2600 | 60 | 3300 | 22 | 2900 | 33 | 3550 | 13.0 | 3600 | |
20.3 | 69 | 3250 | 25 | 2600 | 44 | 3400 | 16.6 | 2900 | 24.6 | 3550 | 9.6 | 3600 | |
25.3 | 55 | 3300 | 20 | 2600 | 36 | 3500 | 13.9 | 2900 | 19.8 | 3600 | 7.9 | 3600 |
ATA (DXG) series shaft-mounted gearboxes Dimensions:
Model | Outside dimensions | Weight | |||||||||||||||||||
a1 | a2 | H | h1 | B | b1 | b2 | b3 | b4 | D1 | D2 | d | E | e | g | f1 | t1 | S | s1 | L | (kg) | |
DXG60 | 162 | 130 | 174 | 47 | 182 | 73 | 16 | 28.5 | 48 | 500 | 468 | 42 | 110 | 100 | 5 | 45 | 12 | M12 | 13 | 206 | 88 |
DXG60-D | 38 | 80 | 70 | 41 | 10 | 102 |
DX60 Series Shaft Mounted Gearbox Output Hollow Shaft:
Model | Dimensions of output hollow shaft | |||||||||||
d1 | D4 | D5 | K0 | K1 | K2 | K3 | f2 | t2 | n | n1 | ||
DXG60 | Φ60 | 100 | 60 | 70 | 199 | 45 | 85 | 14 | 64.4 | 18 | M12 | 42 |
Φ70 | 70 | 85 | 16 | 74.9 | 20 | M16 | 50 |
Installation of ATA (DXG) Series Shaft Mount Gearbox:
The following installation instructions
- Ensure that the gearbox is properly installing to prevent loosening. Install hydraulic couplings, torque limiters, etc., if necessary for use in situations of overload or vibration.
- Before painting, there must be protective measures on the machining surface of parts and the outer surface of the oil seal to prevent the paint from drying on the rubber and damaging the sealing function.
- Before the gearbox is used, it shall be ensured that the equipment connected with the gearbox shall comply with the relevant technical regulations.
- Before starting the machine, ensure that the oil surface conforms to the assembly position specified by the gearbox, and the oil’s viscosity should be suitable for the gearbox.
- For outdoor installation, Proper measures must be taken to protect the motor from rain or sun exposure.
- Before assembly, each mounting surface must be cleaned and properly treated to prevent rust.
ATA(DXG) Series Shaft Mounted Gearbox Mounting Positions:
The Characteristic of ATA (DXG) Series Shaft mounted Gearbox:
Mounting Type: Tie rod Hanging shaft mounted
Output Shaft: Single key hollow shaft, each model can select three hollow diameters at most.
Gearbox Housing: Hard Iron Steel, working outside.
Anti-slip device: This can suit any model, It’s very convenient to mountting.
Application of ATA (DXG) Series Shaft Mount Gearbox:
Agriculture, commerce, telecommunications industry, food industry, tobacco industry, automobile industry, cement industry, mining industry, and mixing station belt conveyor systems.
Shaft Mounted Gearbox Manufacturers and Suppliers
Our company is China’s general mechanical gearbox industry Association unit; it is engaged in gearbox professional manufacturing company, the company in the domestic industry took the lead and passed the ISO9001 international quality system certification, perfect quality system, and strict management, so that the product quantity is a perfect guarantee, deeply trusted by the majority of users, was rated as a star enterprise over the years. Since its establishment in 1992, the company has introduced advanced technology and high-precision equipment so that the quality of its products continues to improve; the main products are helical gearbox, spiral bevel gearbox, cycloidal gearbox, mechanical stepless speed variator, worm gearbox, screw jack lifter, and planetary gearbox. The company has complete testing equipment; gear material is made of high-quality alloy steel by carburizing fire, grinding teeth, and precision up to GB/T10095 standard 5~6 to ensure high strength, low noise, and durable products. The Company’s tenet is “quality first, reputation first”; the company is willing to cooperate with friends at home and abroad, which is a joint development.
FAQ
Q1. How to choose a gearbox which meets our requirements?
A: You can refer to our catalog to choose the gearbox. We can help to choose when you provide the technical information of required output torque, output speed, and motor parameters, etc.
Q2. What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information, etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q3. What industries are your gearboxes working in?
A: Our gearboxes are widely working in the areas of textile, food processing, beverage, chemical industry, escalator. Automatic storage equipment, metallurgy, tobacco, environmental protection, logistics, etc.
Q4. Do you sell electric motors?
A: We have stable motor suppliers who have been operating with us for a long-time. They can provide electric motors of high quality.
Q5: Can you make it as per the custom drawing?
A: Yes, we offer customized service for customers.
How to choose power transmissions parts and industrial products which meet our requirement
Chains | Sprockets | Pulleys | Timing belt Pulley | V-belt Pulley |
Sheaves | Coupings | Bush &Hub | Gear& Rack | V-Belt |
Locking Assembly | Pulley | Gearbox | Reducer | Shaft Collar |
Rod End Bearing | Clevis | PTO | Chain Guide | Belt Guide |
Rubber Buffer | Chain Tensioner | PTO Drive Shafts | Universal Joints | Roller Chains |
Conveyor Chains | V-Belts | Worm Gearbox | Helical Gear | Worm |
Agricultural Chain | CNC Proces Parts | Casting | Stamping | |
Powder Metallurgy | CNC Proces Parts | Casting | Stamping |
What Products Do you sell ?
We are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.
How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
What is the producing process?
Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.
How to control the products quality?
Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.
What is the transportation?
-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.
Can we design packaging?
-Yes. Default is regular packing, and we can make customer's own packing.
Can you provide OEM service?
-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.
Can you give me discount on Power Transmissions Parts and Industrial parts?
-Yes, of course. Pls. send me your Email, you'll get more
Q: Are You a trading company or a manufacturer?
A: We Are the factory and have our Own trading company
Q: How Can I get an offer?
A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.
Q: What is your minimum order size?
A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.
Q: Do you provide samples? Is it free or extra?
A: Yes, we can provide samples free of charge, but we don't pay the freight.
Q: What is the lead time for mass production?
A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.
Q: What if the parts don't Work?
A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.
Q: What are your terms of payment?
A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable
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