DXG80/DXG80 D Series Shaft Mounted Gearbox for Quarrying and Mining Industry
ATA(DXG) series shaft mounted gearbox(speed reducer) with helical hardened gears has the characteristics of high carrying capacity, smooth transmission, lightweight, low energy consumption, and so on. The input shaft of the ATA(DXG) speed reducer is connected to the gear motor by a belt pulley, the hollow output shaft is linked with a key. It can be replaced by an electric drum as power for belt conveyors and lifting equipment. ATA(DXG) series shaft mounted gearbox could be attached with a back-stop to avoid the working machine back skating, and conveniently mounted by a tie rod. ATA(DXG) series shaft mounted speed reducer is widely applied in mining equipment, concrete mixing batching plants, stone crushers, sand-making production lines and other belt conveyors, and mechanical transmission areas.
Mechanical belt conveyors drive system is composed of ATA(DXG) shaft mounted speed reducer, torque arm, pulleys, and gear motors, whose power transmission from the gear motor to the gearbox through the pulley, and then the speed reducer passed to the drive pulley through the hollow output shaft and the gearbox is fixed by torque arm, the anti-slip device can be configured. The system is convenient to install, use and maintain.
DXG80/DXG80 D Series Shaft Mounted Gearbox Specifications:
Model | i | n1=1400r/min | n1=900r/min | n1=500r/min | |||||||||
n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | n2 | Mn2 | Pn1 | Rn1 | ||
r/min | N/m | kW | N | r/min | N/m | kW | N | r/min | N/m | kW | N | ||
DXG80 | 5 | 280 | 3700 | 111 | 4550 | 180 | 4200 | 81 | 5100 | 100 | 5000 | 54 | 6400 |
DXG80-D | 10 | 140 | 5500 | 85 | 4200 | 90 | 6100 | 60 | 4700 | 50 | 6300 | 35 | 5900 |
12.5 | 112 | 5500 | 68 | 4200 | 72 | 6100 | 48 | 4700 | 40 | 6300 | 28 | 5900 | |
15 | 93 | 6100 | 63 | 4200 | 60 | 6300 | 42 | 4700 | 33 | 6600 | 24 | 5900 | |
20.6 | 69 | 6100 | 46 | 4200 | 44 | 6300 | 31 | 4700 | 24.6 | 6600 | 17.9 | 5900 | |
25 | 56 | 6300 | 39 | 4200 | 36 | 6600 | 26 | 4700 | 20.0 | 7000 | 15.4 | 5900 | |
30.25 | 45 | 6300 | 31 | 4200 | 28.8 | 6600 | 21 | 4700 | 16.0 | 7000 | 12.3 | 5900 |
DXG80/DXG80 D Series Shaft Mounted Gearbox Dimensions:
Model | 外部尺寸 Outside dimensions | 重量Weight | |||||||||||||||||||
a1 | a2 | H | h1 | B | b1 | b2 | b3 | b4 | D1 | D2 | d | E | e | g | f1 | t1 | S | s1 | L | (kg) | |
DXG80 | 202 | 152 | 207 | 58 | 228 | 94 | 21 | 32.5 | 58 | 597 | 570 | 48 | 110 | 100 | 5 | 51.5 | 14 | M16 | 13 | 255 | 155 |
DXG80-D | 170 |
DXG80 Series Shaft Mounted Gearbox Output Hollow Shaft:
Model | 输出空心轴的尺寸Dimensions of output hollow shaft | ||||||||||||
d1 | D4 | D5 | K0 | K1 | K2 | K3 | f2 | t2 | n | n1 | n2 | ||
DXG80 | Φ80 | 140 | 80 | 95 | 249 | 55 | 109 | 18 | 85.4 | 22 | 22 | M16 | 60 |
Φ100 | 100 | 120 | 107 | 20 | 106.4 | 28 | 26 | M20 | 78 |
Installation of ATA (DXG) Series Shaft Mount Gearbox:
The following installation instructions must be followed.
1. Ensure that the gearbox is properly installed to prevent loosening. Install hydraulic couplings, torque limiters, etc., if necessary for use in situations of overload or vibration.
2. Before painting, there must be protective measures on the machining surface of parts and the outer surface of the oil seal to prevent the paint from drying on the rubber and damaging the sealing function.
3. Before the gearbox is used, it shall be ensured that the equipment connected with the gearbox shall comply with the relevant technical regulations.
4. Before starting the machine, ensure that the oil surface conforms to the assembly position specified by the gearbox, and the oil’s viscosity should be suitable for the gearbox.
5. For outdoor installation, Proper measures must be taken to protect the motor from rain or sun exposure.
6. Before assembly, each mounting surface must be cleaned and properly treated to prevent rust.
ATA(DXG) Series Shaft Mounted Gearbox Mounting Positions:
ATA (DXG) Series Shaft Mount Gearbox Application Industry:
- Material Handling Industry
- Quarrying and Mining Industry
- Mining Equipment
- Stone crushers plant
- Cement plant
- Concrete batch mixing plant
- Mining conveyors
- Port transfer conveyor
- Crushing machine, etc ···
ATA(DXG) Series Shaft Mounted Gearbox Storage:
Follow the instructions below to ensure proper storage of products.
(1). Do not store outdoors and in areas that are exposed to the weather and high temperatures.
(2). Please place cardboard, wood, or other materials between the product and the floor. The gearbox should not be in direct contact with the ground.
(3) Machined surfaces such as flanges, shafts, and couplings must be coated with a suitable anti-rust oil (MOBILARMA248 or equivalent) if they are to be stored for a long time.
(4) In addition, the gearbox must be at the highest oil level and fully filled. The amount and type of oil must be restored before the equipment can be put back into service.
Shaft Mounted Gearbox Manufacturers and Suppliers
Zhejiang Power-trans Transmission Machinery Co., Ltd. is China’s general mechanical gearbox industry Association unit; it is engaged in gearbox professional manufacturing company, the company in the domestic industry took the lead and passed the ISO9001 international quality system certification, perfect quality system, and strict management, so that the product quantity is a perfect guarantee, deeply trusted by the majority of users, was rated as a star enterprise over the years. Since its establishment in 1992, the company has introduced advanced technology and high-precision equipment so that the quality of its products continues to improve; the main products are helical gearbox, spiral bevel gearbox, cycloidal gearbox, mechanical stepless speed variator, worm gearbox, screw jack lifter, and planetary gearbox. The company has complete testing equipment; gear material is made of high-quality alloy steel by carburizing fire, grinding teeth, and precision up to GB/T10095 standard 5~6 to ensure high strength, low noise, and durable products. The Company’s tenet is “quality first, reputation first”; the company is willing to cooperate with friends at home and abroad, which is a joint development.
FAQ
Q1. How to choose a gearbox which meets our requirements?
A: You can refer to our catalog to choose the gearbox, or we can help to choose when you provide the technical information of required output torque, output speed, and motor parameters, etc.
Q2. What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information, etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q3. What industries are your gearboxes being used in?
A: Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry, escalator, automatic storage equipment, metallurgy, tobacco, environmental protection, logistics, etc.
Q4. Do you sell electric motors?
A: We have stable motor suppliers who have been operating with us for a long-time. They can provide electric motors of high quality.
Q5: Can you make it as per the custom drawing?
A: Yes, we offer customized service for customers.
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