DXG(ATA) Series Hanging Shaft Mounted Gearbox for Quarrying and Mining Industry

The DXG(ATA) series shaft mounted gearbox is well-received by industries after becoming the best-selling mining gearbox. It is favored because its absolute reliability and low maintenance characteristics are critical factors in the mining and ore fields. The shaft-mounted speed reducer adopts a modular design that can be modified according to customer requirements. DXG(ATA) series shaft mounted gearbox is widely applied to the mining industry, such as Crusher, Ore Mill, Crane, Screening Machine, Conveyor, etc.

Description

DXG(ATA) Series Hanging Shaft Mounted Gearbox for Quarrying and Mining Industry

The DXG(ATA) series shaft mounted gearbox(Mining Industry gearbox) is well-received by industries after becoming the best-selling mining gearbox. It is favored because its absolute reliability and low maintenance characteristics are critical factors in the mining and ore fields. The shaft-mounted speed reducer adopts a modular design that can be modified according to customer requirements. DXG(ATA) series shaft mounted gearbox is widely applied to the mining industry, such as Crusher, Ore Mill, Crane, Screening Machine, Conveyor, etc.Mining Industry gearbox

Mining Industry gearbox Components:

Housing: Nodular Cast Iron(Ductile Iron) QT600
Gears Profile: Hardened Helical Gears
Gears Material: 20CrMnTi
Gears Processing: Carburizing, Quenching, Grinding
Gears Hardness: Surface Hardness: HRC58-62, Inner Hardness: HBS156-207
Gears Accuracy: 6 Class
Shafts Material: 40Cr
Input Configurations: Keyed Solid Shaft Input, IEC Normalized Motor Flange
Output Configurations: Keyed Hollow Shaft Output
Oil Seal: TAIWAN SOG
Bearings: NSK, SKF, FAG, HRB, ZWZ, LYC
Spare Parts: Shaft mounted gearbox torque arm, Optional Backstop

Our Products Advantages

1. Absolute reliability and low maintenance for the quarry and mine applications.
2. Sturdy ductile iron housing suitable for outdoor installation.
3. Up to three optional output shaft bore diameters.
4. Output shaft rotation in two directions: clockwise(Default) and counterclockwise(Customized).
5. Optional backstop for all models(Excluded ATA30) to prevent back driving in case of incline conveyors.
6. Dimensions are the same as Bonfiglioli(TA Series).
7. Double lips oil seal combines the functions of seal and dust-proof.
8. Widely used in belt conveyor and pulley drive systems.

DXG(ATA) Series Shaft Mounted Gearbox Models:

1 Stage: ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
2 Stage: ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D

Models Output Bore Dia. Maximum Torque Nominal Ratio(i)
ATA30 30mm 180Nm 5
7
10
12.5
15
20
25
31
ATA35 35mm 420Nm
ATA40 40mm/45mm 950Nm
ATA45 45mm/50mm/55mm 1400Nm
ATA50 50mm/55mm/60mm 2300Nm
ATA60 60mm/70mm 3600Nm
ATA70 70mm/85mm 5100Nm
ATA80 80mm/100mm 7000Nm
ATA100 100mm/125mm 11000Nm
ATA125 125mm/135mm 17000Nm

DXG(ATA) Series Shaft Mounted Gearbox Applications

DXG(ATA) Series Shaft Mounted Gearbox is widely applied to the mining industry, such as Crusher, Ore Mill, Crane, Screening Machine, Conveyor, etc. The following pictures illustrate how DXG(ATA) is applied to the conveyor belt. The motorized pulley(drum motor) is configured with a DXG(ATA) series shaft-mounted gearbox and then transmits power to the conveyor.

DXG(ATA) Series Shaft Mounted Conveyor Gearbox for Mining Industry DXG(ATA) Series Shaft Mounted Gearbox Configured with Motorized Pulley
DXG(ATA) Series Shaft Mounted Gearbox Applied to Conveyor DXG(ATA) Shaft Mounted Gearbox with Electric Roller Configured

Selection Table

DXG(ATA) Series Shaft Mounted Gearbox Installation Size

Gearbox Installation Instructions:

Installation instructions:
1. Ensure that the gearbox is properly installed to prevent loosening. Install hydraulic couplings, torque limiters, etc., if necessary for use in situations of overload or vibration.
2. Before painting, there must be protective measures on the machining surface of parts and the outer surface of the oil seal to prevent the paint from drying on the rubber and damaging the sealing function.
3. Before the gearbox is used, it shall be ensured that the equipment connected with the gearbox shall comply with the relevant technical regulations.
4. Before starting the machine, ensure that the oil surface conforms to the assembly position specified by the gearbox, and the oil’s viscosity should be suitable for the gearbox. See Chart A4 for details.
5. For outdoor installation, Proper measures must be taken to protect the motor from rain or sun exposure.
6. Before assembly, clean each mounting surface and properly treate to prevent rust.

DXG(ATA) Series Shaft Mounted Gearbox Installation Removal

DXG(ATA) Series Shaft Mounted Gearbox Maintenance

1. After a 300-hour operation, please change the oil, and flush the gear unit with suitable detergents.
2. Please do not mix mineral oil and synthetic oil.
3. Please check the oil level at regular times. Please check the oil level regularly, and change the oil according to the following table.

油温 Oil temperature
[℃]
换油间隔(小时)Oil change interval
[h]
矿物油 Mineral oil 合成油 Synthetic oil
<65 6000 15000
65-80 3000 9000
80-95 1500 7500

DXG(ATA) Series Shaft Mounted Gearbox Storage

Follow the instructions below to ensure proper storage of products.
(1)Do not store outdoors and in areas with high temperatures.
(2)Please place cardboard, wood, or other materials between the product and the floor. The gearbox should not be in direct contact with the ground.
(3)In addition, the gearbox must be at the highest oil level and fully filled.

Shaft Mounted Gearbox Manufacturers and Suppliers

We are China general mechanical gearbox industry Association unit; it is engaged in gearbox professional manufacturing company, the company in the domestic industry took the lead and passed the ISO9001 international quality system certification, perfect quality system, and strict management, so that the product quantity is a perfect guarantee, deeply trusted by the majority of users, was rated as a star enterprise over the years. Since its establishment in 1992, the company has introduced advanced technology and high-precision equipment so that the quality of its products continues to improve; the main products are helical gearbox, spiral bevel gearbox, cycloidal gearbox, mechanical stepless speed variator, worm gearbox, screw jack lifter, and planetary gearbox. The company has complete testing equipment; gear material is made of high-quality alloy steel by carburizing fire, grinding teeth, and precision up to GB/T10095 standard 5~6 to ensure high strength, low noise, and durable products. The Company’s tenet is “quality first, reputation first”; the company is willing to cooperate with friends at home and abroad, which is a joint development.

FAQ

Q1. How to choose a gearbox which meets our requirements?
A: You can refer to our catalog to choose the gearbox, or we can help to choose when you provide the technical information of required output torque, output speed, and motor parameters, etc.
Q2. What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information, etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q3. What application range of your reducer ?
A: Our gearboxes’ applications the areas of textile, food processing, beverage, chemical industry, escalator, automatic storage equipment, metallurgy, tobacco, environmental protection, logistics, etc.
Q4. Do you sell electric motors?
A: We have stable motor suppliers who have been operating with us for a long-time. They can provide electric motors of high quality.
Q5: Can you make it as per the custom drawing?
A: Yes, we offer customized service for customers.

Reviews (0)

Reviews

There are no reviews yet.

Be the first to review “DXG(ATA) Series Hanging Shaft Mounted Gearbox for Quarrying and Mining Industry”

Your email address will not be published. Required fields are marked *

Packing&Shipping & Delivery

china Packing Shipping Delivery

Packing Shipping Delivery

Chains package: First we will use carton package the chains--------then put in wooden box.
We also can custom color package according to your demand
Company Profile
Company Profile
FAQ

How to choose power transmissions parts and industrial products which meet our requirement

Chains Sprockets Pulleys Timing belt Pulley V-belt Pulley
Sheaves Coupings Bush &Hub Gear& Rack V-Belt
Locking Assembly Pulley Gearbox Reducer Shaft Collar
Rod End Bearing Clevis PTO Chain Guide Belt Guide
Rubber Buffer Chain Tensioner PTO Drive Shafts Universal Joints Roller Chains
Conveyor Chains V-Belts Worm Gearbox Helical Gear Worm
Agricultural Chain CNC Proces Parts Casting Stamping
Powder Metallurgy CNC Proces Parts Casting Stamping

What Products Do you sell ? 

We  are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.

How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

What is the producing process?

Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.

How to control the products quality?

Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.

What is the transportation?

-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.

Can we design packaging?

-Yes. Default is regular packing, and we can make customer's own packing.

Can you provide OEM service?

-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.

Can you give me discount on Power Transmissions Parts and Industrial parts?

-Yes, of course. Pls. send me your Email, you'll get more

Q: Are You a trading company or a manufacturer?

A: We Are the factory and have our Own trading company

Q: How Can I get an offer?

A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.

Q: What is your minimum order size?

A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.

Q: Do you provide samples? Is it free or extra?

A: Yes, we can provide samples free of charge, but we don't pay the freight.

Q: What is the lead time for mass production?

A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.

Q: What if the parts don't Work?

A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.

Q: What are your terms of payment?

A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable