Forging Spur Gear
Hot Forging SAE1045 Precision Steel Spur Gear.
Forging Spur Gear
Forging Spur Gear Products Performance is challenging to meet the requirements of transmission components withstanding cyclic loading and fatigue resistance in the long term. The traditional processing method of gears is made by forging blanks by hobbing, gear shaping, milling, planning, and other methods. This method has low material utilization, long processing time, high production cost, and has particular environmental pollution. The precision forging process can quickly produce high-quality gears, which solves many of the deficiencies of the traditional machining methods of gears and fully meets the requirements of gears against fatigue performance of long-term periodic loads during the transmission of power. Quantification and high intensity have produced a better impetus.
Forging is a method of machining mechanical parts or part blanks using a tool or die under the action of impact or pressure. Compared with other processing methods, the forging process has high productivity; the forged shape and dimensional stability are good and have the best comprehensive mechanical properties. The most significant advantages of forgings are high toughness, reasonable fiber structure, and small change in performance between pieces; the internal quality of forgings is related to the processing history and will not be exceeded by any metal processing technology.
Forging Spur Gear Product Description
| Model Number | M6,M8,M12,M16,M20,M25,M32 and etc. |
| Material | Brass, C45 steel, Stainless steel, Copper, POM, Aluminum, Alloy, and so on |
| Surface treatment | Zinc-plated, Nickel plated, Passivation, Oxidation, Anodization, Geomet, Dacromet, Black Oxide, Phosphatizing, Powder Coating, and Electrophoresis. |
| Standard | ISO, DIN, ANSI, JIS, BS and Non-standard. |
| Precision | DIN6,DIN7,DIN8,DIN9. |
| Teeth treatment | Hardened, Milled, or Ground |
| Tolerance | 0.001mm-0.01mm-0.1mm |
| Finish | shot/sandblast, heat treatment, annealing, tempering, polishing, anodizing, zinc-plated |
| Items packing | Plastic bag+Cartons Or Wooden Packing |
| Payment terms | T/T, L/C |
| Production lead time | 20 business days for sample,25 days for the bulk |
| Samples | Sample price range from $2 to $100. sample express request paid by clients |
| Application | 1. Automatic controlling machine 2. Semi-conductor industry 3. General industry machinery 4. Medical equipment 5. Solar energy equipment 6. Machine tool 7. Parking system 8. High-speed rail and aviation transportation equipment, etc. |
Manufacturing Technology
There are many types of forging. Gear precision forging technology is one; the gear is developing spur gear. Precision forging refers to gears whose teeth are directly obtained from the blank through precision forging. The tooth surface does not require cutting or only a small amount of finishing. Compared with the traditional cutting process, the gear precision forging process has the following characteristics:
1, Precision forging makes the fiber structure of metal materials uniformly and continuously distributed along with the tooth shape, refined grains and microstructures, and a few micro-defects. Therefore, the performance of precision forged gears is superior, and the bending strength, contact fatigue strength, and impact resistance of the teeth are significantly higher than cutting. Gear.
2, Improved production efficiency and material utilization. Through precision forging, the precision of the gear can reach the precision tolerance standard, and no or only a small amount of subsequent finishing is required. That is, it can be heat-treated or directly put into use, with high productivity and material utilization.
3, The precision-forged gear reduces the deformation of the tooth profile during heat treatment, improves the wear resistance of the teeth and the smoothness of the gear meshing, and improves the service life of the gear.
Products Show
 |
 |
 |
FAQ
Q: How to get the lowest price?
A: Increase the quantity. The more parts you order, the lower the price you get.
Q: What is the price of the sample?
A: The customer shall pay the sample fee and freight. After the sample is clear, we will refund the sample fee to the customer.
Q: When we send the inquiry, how long will you reply?
A: We usually quote within 12 hours after receiving your inquiry. If you are very urgent, please call me, except on national holidays.
Q: When we send the inquiry, how long will you reply?
A: We usually quote within 12 hours after receiving your inquiry. If you are very urgent, please call me, except on national holidays.
Q: Can you manufacture Gears not on this site?
A: Of course! We can provide custom gears with the same excellent delivery options as standard gears
Packing Shipping Delivery
  |
 |
|
 |
 |
|
How to choose power transmissions parts and industrial products which meet our requirement
| Chains | Sprockets | Pulleys | Timing belt Pulley | V-belt Pulley |
| Sheaves | Coupings | Bush &Hub | Gear& Rack | V-Belt |
| Locking Assembly | Pulley | Gearbox | Reducer | Shaft Collar |
| Rod End Bearing | Clevis | PTO | Chain Guide | Belt Guide |
| Rubber Buffer | Chain Tensioner | PTO Drive Shafts | Universal Joints | Roller Chains |
| Conveyor Chains | V-Belts | Worm Gearbox | Helical Gear | Worm |
| Agricultural Chain | CNC Proces Parts | Casting | Stamping | |
| Powder Metallurgy | CNC Proces Parts | Casting | Stamping |
What Products Do you sell ?
We are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.
How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
What is the producing process?
Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.
How to control the products quality?
Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.
What is the transportation?
-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.
Can we design packaging?
-Yes. Default is regular packing, and we can make customer's own packing.
Can you provide OEM service?
-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.
Can you give me discount on Power Transmissions Parts and Industrial parts?
-Yes, of course. Pls. send me your Email, you'll get more
Q: Are You a trading company or a manufacturer?
A: We Are the factory and have our Own trading company
Q: How Can I get an offer?
A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.
Q: What is your minimum order size?
A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.
Q: Do you provide samples? Is it free or extra?
A: Yes, we can provide samples free of charge, but we don't pay the freight.
Q: What is the lead time for mass production?
A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.
Q: What if the parts don't Work?
A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.
Q: What are your terms of payment?
A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable
Reviews
There are no reviews yet.