Idler Sprockets Factory

Description

Idler Sprockets Factory

On a typical roller chain drive(Idler Sprockets Factory) application, there is a drive sprocket and idler sprockets. Idler sprockets are designed in conveyor applications to essentially “carry” or guide a roller chain in a straight line. And around a bend, or in a complete 360-degree directional change. If an idler sprocket fails while in use the result can be catastrophic depending on the application. Because of this it is always important to monitor the status of your idler sprockets and use a high-quality sprocket.

Idler Sprocket Construction

Idler Sprockets Factory
  • Teeth – The teeth on our idler sprockets come standardly hardened from 30-teeth and under to ensure elongated durability.
  • Sprocket Body – Our materials used in our idler sprocket bodies: premium 1018 & 1045 carbon steel, 304 or 316 stainless steel, and UHMW or Nylon plastics.
  • Idling Component – This component is typically a ball bearing, needle bearing, bronze, or non-metallic plastic.

Idler Sprocket Type

When using an idler sprocket you (Idler Sprockets Factory)want the least amount of friction with your setup. It is imperative that the utilization of high-quality components. Such as bearings, plastics, or bronze is used to eliminate as much friction as possible. Thus making your setup more effective and energy-efficient. An example of our dedication to maintaining high-quality idler sprockets on our ball bearing configuration (the most common type) we utilize sophisticated designed deep-groove ball bearings that meet or exceed ABEC 3 tolerances, use grade 10-balls, and has motor bearing rated Polyrex EM grease to ensure you get an idler sprocket with the best possible performance. Regardless of which configuration you use, we make and provide the best performing idler sprocket on the market.

Ball Bearing Idler Sprockets The most standard configuration is using a precision ball bearing that is pressed and secured into the sprocket plate. These are economical and can withstand a lot of harsh and heavy-duty application requirements.
ball bearing sprocket
Needle Bearing Idler Sprockets Needle bearing idler sprockets are able to withstand higher capacities because there is more surface contact between the rotating parts. Surprisingly this design also uses less friction and is more stable when mounted onto the shaft.
needle bearing
Bronze Bearing Idler Sprockets Using a piece of bronze as an idler sprocket configuration is probably the second most common idler sprocket configuration today. This is because of the versatility of bronze and the economic price tag. Additionally, it has no moving parts so in some applications a bronze bearing idler sprocket can last longer.
Idler Sprockets Factory
Bronze Bushed Idler Sprockets Bronze bushed idler sprockets are essentially the same as bronze bearing idler sprockets.

bronze bushed idler sprocket
Non-Metallic Idler Sprockets Non-Metallic idler sprockets are manufactured using plastic and stainless-steel components so they can operate in extremely corrosive and food-grade environments. Most of these sprocket types are non-stock items but they can be made within a very short lead-time.
Idler Sprockets Factory

 

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Packing&Shipping & Delivery

china Packing Shipping Delivery

Packing Shipping Delivery

Chains package: First we will use carton package the chains--------then put in wooden box.
We also can custom color package according to your demand
Company Profile
Company Profile
FAQ

How to choose power transmissions parts and industrial products which meet our requirement

Chains Sprockets Pulleys Timing belt Pulley V-belt Pulley
Sheaves Coupings Bush &Hub Gear& Rack V-Belt
Locking Assembly Pulley Gearbox Reducer Shaft Collar
Rod End Bearing Clevis PTO Chain Guide Belt Guide
Rubber Buffer Chain Tensioner PTO Drive Shafts Universal Joints Roller Chains
Conveyor Chains V-Belts Worm Gearbox Helical Gear Worm
Agricultural Chain CNC Proces Parts Casting Stamping
Powder Metallurgy CNC Proces Parts Casting Stamping

What Products Do you sell ? 

We  are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.

How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

What is the producing process?

Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.

How to control the products quality?

Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.

What is the transportation?

-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.

Can we design packaging?

-Yes. Default is regular packing, and we can make customer's own packing.

Can you provide OEM service?

-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.

Can you give me discount on Power Transmissions Parts and Industrial parts?

-Yes, of course. Pls. send me your Email, you'll get more

Q: Are You a trading company or a manufacturer?

A: We Are the factory and have our Own trading company

Q: How Can I get an offer?

A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.

Q: What is your minimum order size?

A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.

Q: Do you provide samples? Is it free or extra?

A: Yes, we can provide samples free of charge, but we don't pay the freight.

Q: What is the lead time for mass production?

A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.

Q: What if the parts don't Work?

A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.

Q: What are your terms of payment?

A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable