Irrigation Center-Drive Gearbox SYF-3 Series

Irrigation Center-Drive Gearbox SYF-3 Series

The SYF-3 Series Irrigation Center-Drive Gearbox is an advanced and efficient solution designed for irrigation systems. Engineered to provide power transmission and control for center pivot irrigation systems. This gearbox plays a crucial role in ensuring the smooth and reliable operation of irrigation equipment, allowing for precise water distribution over large agricultural fields.

Known for its durability, high performance, and versatility. It is built to withstand the demanding conditions of agricultural environments. Including exposure to dust, moisture, and extreme temperatures. This gearbox is designed to minimize maintenance requirements, reducing downtime and maximizing productivity.

One of the key features of the SYF-3 Series Irrigation Center-Drive Gearbox is its center-drive configuration. This means that the gearbox is positioned at the center of the irrigation system, enabling it to distribute power evenly to the entire length of the pivot. This ensures uniform movement and consistent speed across the entire irrigation span, resulting in efficient water application and improved crop yield.

The gearbox is equipped with a powerful motor that drives the center pivot irrigation system. It efficiently converts the rotational motion of the motor into the linear movement required for the irrigation system to traverse the field. The SYF-3 Series gearbox is engineered to provide high torque and smooth operation, ensuring precise control over the irrigation process.

Model Numbers

SYF-3M-20=87rpm(20:1 ratio, 1-1/2 HP motor)
SYF-3M-30=58rpm(30:1 ratio, 1HP motor)
SYF-3M-40-4P=43rpm(40:1 ratio, 3/4 HP and 4 poles motor)
SYF-3M-40-6P=28rpm(40:1 ratio, 1/2 HP and 6 poles motor)
SYF-3-20=87rpm(20:1 ratio, without motor)
SYF-3-30=58rpm(30:1 ratio, without motor)
SYF-3-40=43rpm(40:1 ratio, without motor)
(When input speed is 1740 rpm)

SYF-3 Series Irrigation Center-Drive Gearbox Performance

1. Torque capacity: 10,000 lb. in (1130 N.m).
2. Ratio: 20:1, 30:1, 40:1 (others available).
3. Mount bolt patterns 5” × 6”.
4. High-strength alloy steel gear: all gear is heat treated.
5. Shipped with oil.
6. Includes an easy-to-install shock-absorbing motor to the gearbox coupler.
7. Includes special external crop guard seals.
8. Precision die-cast tempered aluminum housing.
7. Accepts NEMA 56-C face motors with 0.625” shafts, 2” long with 0.19” key slot.
9. Weight: 35 lbs (16 Kg).
10. Oil capacity: 0.53 gal (2.0 L)
11. Efficiency 90%.

Installation and Contour Dimensions

Advantages

The Irrigation Center-Drive Gearbox SYF-3 Series offers several advantages that make it a preferred choice for center pivot irrigation systems. Some of the key advantages include:

1. Improved Efficiency:

The SYF-3 Series gearbox is designed to provide uniform movement and consistent speed across the entire irrigation span. This ensures precise water distribution and eliminates overwatering or underwatering of crops. By optimizing the irrigation process, the gearbox helps farmers improve water efficiency and maximize crop yield.

2. Enhanced Durability:

The SYF-3 Series Irrigation Center-Drive Gearbox is built to withstand the harsh conditions of agricultural environments. It is resistant to dust, moisture, and extreme temperatures, ensuring reliable performance even in challenging circumstances. The gearbox’s robust construction reduces the risk of breakdowns and minimizes maintenance requirements, resulting in increased uptime and productivity.

3. Accurate Speed Control:

The precision gear design of the SYF-3 Series gearbox allows for accurate speed control of the irrigation system. Farmers can adjust the rotation speed according to the specific water requirements of different crops or soil conditions. This level of control ensures optimal irrigation and helps prevent water wastage.

4. Overload Protection:

The irrigation gearbox incorporates an overload protection mechanism that safeguards the system from damage due to excessive load or unexpected obstructions. This feature helps prolong the lifespan of the gearbox and ensures its reliable operation. It provides peace of mind to farmers, knowing that the gearbox is protected against potential damage.

5. Versatility:

The SYF-3 Series Irrigation Center-Drive Gearbox is compatible with various center pivot irrigation systems, making it a versatile solution. It can be easily integrated into existing irrigation setups or used in new installations. This flexibility allows farmers to upgrade their irrigation systems without significant modifications, saving time and costs.

6. High Torque:

The SYF-3 Series gearbox is equipped with a powerful motor that delivers high torque. This enables the gearbox to handle heavy loads and ensures smooth operation even in challenging terrain. The high torque capability of the gearbox allows for efficient movement of the irrigation system, reducing energy consumption and increasing overall system efficiency.

Applications of Irrigation Center-Drive Gearbox SYF-3 Series

The SYF-2M Series Irrigation Center-Drive Gearbox finds application in various irrigation systems. Some of the common applications include:

(1) Center-Pivot Irrigation Systems:

Center-pivot irrigation systems consist of a central pivot point from which water is distributed using rotating sprinklers. The SYF-2M Series Gearbox is often used in these systems to drive the central pivot and control the rotation of the sprinklers, ensuring even water distribution across the field.

(2) Linear-Move Irrigation Systems:

Linear-move systems are similar to center-pivot systems but operate on a straight path instead of a circular one. The irrigation center-drive gearbox is employed in these systems to drive the linear movement and control the speed and direction of the irrigation equipment.

(3) Lateral Move Irrigation Systems:

Lateral move systems distribute water through a series of pipes mounted on wheeled structures that move laterally across the field. The gearbox can be used to drive the lateral movement of these systems, ensuring precise control over the water distribution path.

(4) Boom Irrigation Systems:

Boom systems feature a series of pipes or arms that extend over the field and distribute water through nozzles. The gearbox can be employed to drive the movement and positioning of the boom arms, ensuring precise water application and coverage.

(5) Automated Drip Irrigation Systems:

In automated drip irrigation systems, the irrigation gearbox can be utilized to control the movement of the irrigation lines, ensuring accurate placement of the drip emitters and efficient water delivery to the plants’ root zones.

Working Principle

The Irrigation Center-Drive Gearbox SYF-3 Series operates based on the principle of power transmission and conversion, converting rotational motion into linear movement to drive the center pivot irrigation system. Here is a breakdown of its working principle:

(1) Power Input:

The gearbox receives power from an electric motor or a hydraulic system. The power source is connecting to the input shaft of the gearbox, which transfers the rotational motion to the gearbox’s internal mechanisms.

(2) Gear Reduction:

Inside the gearbox, a series of gears, including spur gears, helical gears, or planetary gears, arranged to achieve the desired gear reduction. The gear reduction helps increase torque while decreasing rotational speed, allowing the gearbox to efficiently transmit power to the irrigation system.

(3) Center-Drive Configuration:

The SYF-3 Series gearbox is designing to position at the center of the center pivot irrigation system. This configuration ensures that the gearbox’s output shaft is aligning with the main drive of the irrigation system, which extends across the field.

(4) Output Shaft and Wheel Drive:

The output shaft of the gearbox is connecting to the wheel drive mechanism of the center pivot irrigation system. As the gearbox receives power, it transmits the rotational motion through the output shaft, which drives the wheel drive mechanism.

(5) Linear Movement:

The wheel drive mechanism converts the rotational motion from the gearbox into linear movement. This linear movement propels the center pivot irrigation system along its predetermined path, causing the system to move across the field in a circular or semi-circular pattern.

(6) Speed Control:

The SYF-3 Series irrigation gearbox allows for precise speed control of the center pivot irrigation system. This is achieving through the gearbox’s design and the selection of appropriate gear. Farmers can adjust the rotational speed of the gearbox, which directly corresponds to the linear speed of the irrigation system. By controlling the speed, farmers can ensure optimal water distribution and match the specific requirements of their crops.