K Series Right Angle Helical Bevel Gearbox
The K series helical gearbox is a right-angle gearbox of helical bevel gears, and the 90-degree vertical output form greatly saves much installation space. The combination design of multi-stage hardened gears has higher efficiency, larger torque, and longer service life than single-stage worm gearboxes.
Its housing is made of cast iron, the gear is made of high-quality carburized steel, and the gear surface is high-frequency heat treated. We use integral needle roller bearings for the accessories, which greatly improve rigidity and torque. And high-viscosity grease is used to prevent grease leakage effectively. The gearbox can be equipped with various types of motors to form mechatronics. K series helical bevel gearboxes are widely used in petrochemical equipment, pharmaceutical equipment, printing and packaging equipment, ceramic equipment, mining construction equipment, stage equipment, and so on.
K Series Helical Bevel Gearbox Specifications
Product name: | K series helical bevel gearbox |
Model: | K37/47/57/67/77/87/97/107/127/157/167/187 |
Mounting ways: | Foot-mounted and flange mounted |
Input ways: | Motor input, AM (IEC) flange input, and shaft input |
Output way: | Solid shaft output or hollow shaft output |
Efficiency: | over 95% |
Housing material: | HT250 high-strength cast iron |
Gear material: | 20CrMnTi |
Surface hardness of gears: | HRC58-62 |
Input/Output shaft: | 40Cr steel |
Heat treatment: | Carburizing and quenching |
Bearing: | C&U or other brands |
Oil seal: | NAK or other brands |
Lubricating oil: | Gear oil |
Packing: | plywood case |
K Series Helical Bevel Gearbox Parameters
Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 | 107 | 127 | 157 | 167 | 187 |
Structure | K KA KF KAF KAZ KAT KAB | |||||||||||
Input power (kW) |
0.18-3.0 | 0.18-3.0 | 0.18-5.5 | 0.18-5.5 | 0.37-11 | 0.75-22 | 1.1-30 | 3-45 | 7.5-90 | 11-160 | 00 | 18.5 |
Ratio | 5.36- 106.38 |
5.81- 131.87 |
6.57- 145.14 |
7.14- 144.79 |
7.24- 192.18 |
7.19- 197.37 |
8.95~ 176.05 |
8.74- 141.46 |
8.68- 146.07 |
12.65- 150.41 |
17.28- 163.91 |
17.27- 180.78 |
Permissible torque(N.m) | 200 | 400 | 600 | 820 | 1550 | 2700 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
K Series Helical Bevel Gearbox Design Feature
K series 3 stage helical gearbox has high-efficiency and long-life gears. There are foot mounting, flange mounting, and shaft mounting types.
1. Highly modular design: It can be easily equipped with various types of motors or other power inputs. The same model can be equipped with motors of multiple powers. It is easy to realize the combined connection between various models.
2. Transmission ratio: fine division and wide range. Combined models can form a large transmission ratio, that is, output extremely low speed.
3. Installation form: the installation location is not restricted.
4. High strength and small size: the box body is made of high-strength cast iron. The gears and gear shafts adopt the gas carburizing quenching and fine grinding process, so the load capacity per unit volume is high.
5. Long service life: Under the conditions of correct model selection (including the selection of appropriate use coefficient) and normal use and maintenance, the life of the main parts of the reducer (except for wearing parts) is generally not less than 20,000 hours. The wearing parts include lubricating oil, oil seals, and bearings.
6. Low noise: The main parts of the reducer have been precision processed, assembled, and tested, so the reducer has low noise.
7. High efficiency: the efficiency of a single model is not less than 95%.
8. It can bear a larger radial load.
9. Can bear axial load not more than 15% of radial force.
K Series Helical Bevel Gearbox Types
K Series Helical Gearbox– Foot-mounted, solid shaft output
KA Series Helical Gearbox– Keyed hollow shaft output
KF Series Helical Gearbox– B5 Flange-mounted, solid shaft output
KAF Series Helical Gearbox– B5 Flange-mounted, hollow shaft output
KAZ SeriesHelical Gearbox– B14 Flange-mounted, hollow shaft output
KAT Series Helical Gearbox– torque arm mounted, hollow shaft output
KH, KHB, KHF, KHZ Series Helical Gearbox– Hollow shaft output, shrink disk.
KV, KVB, KVF, KVZ Series Helical Gearbox– Hollow shaft output, splined hollow shaft
K Series Helical Bevel Gearbox Mounting Position
K Series Helical Bevel Gearbox Applications
K series helical bevel gearboxes are used in industries like metallurgy, mining, lifting, conveying, chemical industry, food, building materials, and light industries.
Our Bevel Helical Gearbox Repair Capabilities
Our capabilities when it comes to gear manufacturing and gearbox reconditioning of this nature are vast and deeply ingrained in everything we have done since we were founded way back in 1927. Once your helical gearbox arrives at our Singapore-based headquarters, our team will undergo a detailed inspection and create an in-depth report to further understand all elements of the helical gearbox and its issues before getting on with fixing it. Our in-house machinery means we can undergo cost-efficient helical gearbox services that not only save you money but also reduce downtime for your business.
When it comes to repairing or reconditioning, we’re not just reactive to the problem at hand; we’re also proactive and will look to implement solutions that will prevent future problems from manifesting themselves, so you don’t find yourself back at square one anytime soon. Throughout the process, we’ll provide you with up-to-date reports which feature our findings and the things we’re doing to help fix what has gone wrong.
Helical Bevel Gearboxes Packing and Transportation
- Packaging: In order to ensure the integrity of product appearance, we will choose cartons, wooden pallets, and wooden pallets according to customer needs.
- Delivery time: Each reducer is manufactured and tested in accordance with strict and fixed procedures to ensure that the quality is correct before leaving the factory and delivery on time.
- Transportation mode: We will choose the most suitable mode of transportation for our customers according to the weight and size of the goods. We can also choose the mode of transportation according to the needs of our customers.
- Receiving and after-sales service: After receiving the goods, please check whether they are in good condition. We will provide customers with perfect after-sales service.
Helical Gearbox Manufacturer in China
Our company is located in the city of Hangzhou, Zhejiang Province of China. We handle the products of power transmission, and our lines mainly cover series products in speed reducers, RV series worm gearboxes, WP series worm gearboxes, S/R/K/F series helical gearboxes, ZQ series cylindrical gearboxes, HB series helical gearboxes, X/B series cycloidal gearboxes, ATA series shaft mounted gearboxes, SMR series shaft mounted gearboxes, associated electric motors, and other power transmission accessories. Based on their versatile functions, our products can be utilized in many fields: machines of wastewater treatment, dredgers, the chemical industry, cranes, metalworking mills, conveyors, the paper industry, the cement industry, cableways, and so on. With excellent quality and reasonable prices, our products enjoy a good reputation from customers and peers all over the world.
Furthermore, the R&D investment is annually increasing for the purpose of better meeting the new demands of our customers and adapting to the new tendency of the industry. Depending on the principles of honestly operating and mutual benefit, We sincerely look forward to cooperating with you.
Main Products | |||
ATA Series | SMR Series | RV Series | WP Series |
S Series | R Series | F Series | K Series |
X.B. Series | MCB Series | H Series | P Series |
FAQ
Q1: Are you a trading company or a manufacturer?
A: We are a manufacturer in Zhejiang Province, China. Our company owns the ability of manufacturing, processing, designing and R&D. We welcome your visit.
Q2: How do we select models and specifications?
A: According to the specific details of the demands from the part of the inquiry, we will recommend the products’ models upon synthesizing the factors of the field of product usage, power, torque arm, and ratio…
Q3: How is your price? Can you offer any discount?
A: Our prices are always competitive. If the customer can place a large order, we surely will allow a discount.
Q4: How long should I wait for the feedback after I send the inquiry?
A4: We will reply as soon as possible, 12 hours at most.
Q5: What is your product warranty period?
A: We have the certifications of ISO9001, CE, and SGS.
Q6: What industries are your helical gearboxes being used in?
A: Our helical gearboxes are widely applied to metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment, and so on.
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