WP Series Single Standard Worm Gear Reducer WPKS Worm Gearbox
KS WPKS Series Worm Gear Reducer is developed on the basis of the WD series worm gearbox. The housing is made of rigid cast iron with high strength, which can be suitable for harsh environments.
It has various housing designs, the input forms include solid shaft input, hollow hole input, and flange input, and the output forms include solid shaft output and hollow hole output, so the WP series worm gearbox owns a variety of installation forms for option.
The product is directly connectting to the motor conveniently and working in various mechanical equipment. It has a self-locking function under certain conditions; thus, the braking device can be saved for mechanical equipment with braking requirements. WP worm gearbox is suitable for the reduction and transmission of various mechanical equipment in plastics, metallurgy, beverages, mining, lifting and transportation, chemical, and construction industries.
WPKS Worm Gear Reducer Specification
Type: | WP series Single-stage Speed Reducer-Iron Worm Gearbox |
Model: | WPKS 40,50,60,70,80,100,120,135,155,175,200,250 |
Brand name: | Neutral, OEM Acceptable |
Color: | Blue/Green or on request |
Ratio: | 10-60 |
Input power: | 0.12-33kw(Under the case of input speed 1500rpm) |
Output torque: | 6-6025n.m |
Bearing: | C&U, NSK, SKF, or specified |
Seal: | CTY, CFW, SKF, or specified |
Origin: | Zhejiang, China |
Warranty: | 1 year |
Product features: | It adopts American technology with durability, stable transmission, large carrying capacity, low noise, compact structure, large transmission ratio and wide power. |
Application areas: | Textile printing and dyeing, rubber and plastic machinery, building materials machinery, environmental protection machinery, lifting machinery, food packaging, metallurgical machinery, petrochemical industry, stage machinery, and new energy field. |
KS WPKS Series Worm Gear Reducer Parameter
SIZE | RATIO | A | AB | B | CC | E | F | H | HL | LL | Ms | N | G | Z | INPUT SHAFT | OUTPUT SHAFT | KG | |||
HS | U | T×V | S | W×Y | ||||||||||||||||
50 | 1/10 1/20 1/30 1/40 1/50 1/60 |
175 | 105 | 107 | 50 | 95 | 110 | 180 | 130 | 80 | 120 | 140 | 15 | 11 | 30 | 12 | 4×2.5 | 20 | 6×22.8 | 7 |
60 | 195 | 120 | 117 | 60 | 105 | 120 | 205 | 150 | 90 | 130 | 150 | 20 | 11 | 40 | 15 | 5×3 | 25 | 8×28.3 | 10.5 | |
70 | 234 | 140 | 131 | 70 | 115 | 150 | 235 | 175 | 105 | 150 | 190 | 25 | 15 | 40 | 18 | 5×3 | 30 | 8×33.3 | 14.5 | |
80 | 264 | 160 | 144 | 80 | 135 | 180 | 265 | 200 | 120 | 170 | 220 | 25 | 15 | 50 | 22 | 7×4 | 35 | 10×38.3 | 22 | |
100 | 322 | 190 | 175 | 100 | 155 | 220 | 327 | 250 | 150 | 190 | 260 | 25 | 15 | 50 | 25 | 7×4 | 40 | 12×43.3 | 36 | |
120 | 385 | 230 | 200 | 120 | 180 | 260 | 388 | 300 | 180 | 230 | 320 | 30 | 18 | 65 | 30 | 7×4 | 45 | 14×48.8 | 63 | |
135 | 435 | 260 | 212 | 135 | 200 | 290 | 445 | 350 | 215 | 250 | 350 | 30 | 18 | 75 | 35 | 10×4.5 | 60 | 18×64.4 | 80 | |
155 | 507 | 302 | 312 | 155 | 220 | 320 | 483 | 390 | 235 | 280 | 390 | 38 | 20 | 85 | 40 | 10×4.5 | 70 | 20×74.9 | 114 | |
175 | 550 | 325 | 334 | 175 | 250 | 350 | 540 | 435 | 260 | 310 | 430 | 40 | 20 | 85 | 45 | 12×4.5 | 80 | 22×85.4 | 150 | |
200 | 670 | 350 | 346 | 200 | 290 | 390 | 610 | 490 | 290 | 360 | 480 | 42 | 22 | 95 | 50 | 12×4.5 | 85 | 22×89.4 | 218 |
WPKS Series Worm Gearboxes Features
Stable transmission, low vibration, low impact, low noise, large reduction ratio, strong versatility, suitable for all kinds of mechanical equipment.
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Single-stage transmission, large transmission ratio, compact structure. Most speed reducers have good self-locking performance, and the braking device can save mechanical equipment with braking requirements.
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The friction loss between the worm gear and the tooth surface of the worm gear is large, the transmission efficiency is lower than the gear, it is easy to be heated, and the temperature is higher.
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Higher requirements for lubrication and cooling.
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Very good match. Worms and worms are manufactured according to national standards.
WPKS Series Worm Gearbox Application
It is mainly suitable for the deceleration transmission of various mechanical equipment such as plastics, metallurgy, beverage, mine, lifting and transportation, chemical construction, etc.
Worm Gearbox Working Conditions:
1. The worm speed of the worm gearbox cannot exceed 1500r/min.
2. The working environment temperature is -40 °C – +40 °C. When the working environment temperature is lower than 0 °C, the lubricating oil must be heated to above 0 °C before starting.
When the working environment temperature is higher than 40 °C, cooling measures must be taken.
3. The worm gearbox can be rotated in positive and negative directions.
Precautions:
1. The worm gear shaft can never be used as an input shaft.
2. The supporting motor (i.e., power) cannot exceed the value specified on the label.
3. If the user wants to change the direction of the input shaft, the lower end cover of the lower shaft can be removed, the worm shaft can be taken out, and the 180 can be adjusted. Just load it.
Do not hard knock when installed; slowly drive the two shafts to make them engage.
Notices of Usage Worm Gearboxes
1. Before using, please check carefully whether the worm gearbox model, distance, ratio, input connecting method, output shaft structure, information and output shaft direction, and revolving direction accord with the requirement.
2. According to the requirement of selecting lubricant oil in the product manual, please fill proper category and brand lubricant. And then, screw on the vent plug; Unlock the small cone plug of the vent plug. Only after doing this reducer is it already starting up and running. The proper brand and adequate lubricant oil are required; replacing oil in time conforming to the request of the product manual is also necessary, especially after using the first 100 hours; it is needed to refill new oil.
3. When abnormal circumstances occur, please stop and check the reducer per solutions and reasons for faults of the worm gearbox(the allowable highest oil temperature is 95, under this temperature limit, if the oil temperature no more goes up, please let the worm gearbox continue running).
KS WPKS Series Worm Gear Reducer Model:
1. Single speed worm gearbox: WPA, WPS, WPO, WPX, WPDA, WPDS, WPDO, WPDX, WPKA, WPKS, WPDKA, WPDKS
2. Universal speed worm gearbox: WPW, WPWA, WPWS, WPWO, WPWX, WPWT, WPWV, WPWD,
WPWDS, WPWDO, WPWDX, WPWDT, WPWDV, WPWK, WPWKA,
WPWKS, WPWKO, WPWKT, WPWKV, WPWDK, WPWDKA,
WPWDKO, WPWDKT, WPWDKV, WPDKZ WPDZ.
3. Double-speed worm gearbox: WPEA, WPEDA, WPES, WPEDS, WPEO, WPEDO, WPWEKO, WPWEDKO, WPWEK,
WPWEDK, WPEKA,WPEDKA,WPEKS,WPEDKS,WPWE,WPWED,WPEX,WPEDX
4. Multistage speed worm gearbox: WPEEDA, WPEEO.
Single Speed Worm Gearbox ratio: 1/5-1/60 |
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Double Speed Worm Gearbox ratio: 1/100-1/3600 |
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Universal Speed Worm Gearbox ratio: 1/5-1/60 |
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Worm Gearboxes Packing and Transportation
Packaging: To ensure the integrity of product appearance, we will choose cartons, wooden pallets, and wooden pallets according to customer needs.
Delivery time: Each reducer is manufactured and tested by strict and fixed procedures to ensure that the quality is correct before leaving the factory and delivery on time.
Transportation mode: We will choose the most suitable mode of transportation for our customers according to the weight and size of the goods. We can also choose the mode of transportation according to the needs of our customers.
Receiving and after-sales service: After receiving the goods, please check whether they are in good condition. We will provide customers with perfect after-sales service.
Worm Gearbox Manufacturers
We have rich experience, abundant technical force, advanced test equipment, steady and credible product quality, and a group of the colossal research team. As a specialized manufacturer of Archimedean worm reduction domestically, our company constantly introduces advanced technology from abroad to develop and produce worm reduction. Our products are widely used in many trades, such as metallurgy, the chemical industry, hoisting, mining, petroleum, textile, medical treatment, woodworking, etc. And our company provides outstanding educators, and satisfying our clients is our eternal pursuit. Our products are exported to the USA, Japan, Korea, Southeast Asia, etc.
Our Services:
- We are ready to provide you with technical advice and support.
- We will promptly answer your questions before product acceptance and provide technical support.
- Our technical services group will provide technical support for product repair and maintenance.
- Our commitment is to create even more value for you and keep close contact with our customers.
FAQ
Q: How to maintain the worm gearbox?
A: After a new worm gearbox is being used about 400 hours or 3 months, the lubrication needs to be changed. After that, the oil changing cycle is about every 4000 hours; please do not mix-use different brands of lubrication. It should keep enough amount of lubrication in the worm gearbox housing and check it regularly. When it is found that the lubrication is deteriorated or the amount is decreased, the lubrication should be changed or filled up in time.
Q: What should we do when the worm gearbox is the breakdown?
A: When the worm gearbox is the breakdown, do not disassemble the parts first. Please contact the relative sales representative at our Foreign Trade Department and provide the information shown on the nameplate, like worm gearbox specification and serial number; time used; fault type as well as the quantity of problemed ones. Finally take the appropriate action.
Q: How to store the worm gearbox?
A: a) Protected against rain, snow, humidity, dust and impact.
b) Place wood blocks or other material between the gearbox and ground.
c) The opened but not used gear units should be added with the anti-rust oil on their surface, and then return back to the container in time.
d) If the worm gearbox has been stored for 2 years or even longer time, please check the cleanliness and mechanical damage and whether the anti-rust layer is still there during the regular check-up.
Q: What should we do when unusual and even noise occurs during the worm gearbox running?
A: It is properly caused by the unevenly mesh between gears or the bearing is damaged. The possible solution is to check the lubrication and change bearings. Moreover, you can also ask our sales representative for further advice.
Q: What shall we do about the worm gearbox oil leakage?
A: Tighten the bolts on the surface of the worm gearbox and observe the unit. If the oil is still leaking, please contact our sales representative at Foreign Trade Department.
Q: Do you sell motors?
A: We have stable motor suppliers who have been operating with us for a long-time. They can provide motors of high quality.
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