KS Series Single Standard Worm Gear Reducer WPKS

WP series worm gearbox is developed on the basis of the WD series worm gearbox. The housing is made of rigid cast iron with high strength, which can be suitable for harsh environments. It has various housing designs, the input forms include solid shaft input, hollow hole input, and flange input, and the output forms include solid shaft output and hollow hole output, so the WP series worm gearbox owns a variety of installation forms for option.

Description

WP Series Single Standard Worm Gear Reducer WPKS Worm Gearbox

KS WPKS Series Worm Gear Reducer is developed on the basis of the WD series worm gearbox. The housing is made of rigid cast iron with high strength, which can be suitable for harsh environments.

It has various housing designs, the input forms include solid shaft input, hollow hole input, and flange input, and the output forms include solid shaft output and hollow hole output, so the WP series worm gearbox owns a variety of installation forms for option.

The product is directly connectting to the motor conveniently and working in various mechanical equipment. It has a self-locking function under certain conditions; thus, the braking device can be saved for mechanical equipment with braking requirements. WP worm gearbox is suitable for the reduction and transmission of various mechanical equipment in plastics, metallurgy, beverages, mining, lifting and transportation, chemical, and construction industries.

KS WPKS Series Worm Gear Reducer WPKS Worm Gear Reducer Specification

Type: WP series Single-stage Speed Reducer-Iron Worm Gearbox
Model: WPKS 40,50,60,70,80,100,120,135,155,175,200,250
Brand name: Neutral, OEM Acceptable
Color: Blue/Green or on request
Ratio: 10-60
Input power: 0.12-33kw(Under the case of input speed 1500rpm)
Output torque: 6-6025n.m
Bearing: C&U, NSK, SKF, or specified
Seal: CTY, CFW, SKF, or specified
Origin: Zhejiang, China
Warranty: 1 year
Product features: It adopts American technology with durability, stable transmission,
large carrying capacity, low noise, compact structure,
large transmission ratio and wide power.
Application areas: Textile printing and dyeing, rubber and plastic machinery, building materials machinery, environmental protection machinery, lifting machinery, food packaging, metallurgical machinery, petrochemical industry, stage machinery, and new energy field.

KS WPKS Series Worm Gear Reducer Parameter

SIZE RATIO A AB B CC E F H HL LL Ms N G Z INPUT SHAFT OUTPUT SHAFT KG
HS U T×V S W×Y
50 1/10
1/20
1/30
1/40
1/50
1/60
175 105 107 50 95 110 180 130 80 120 140 15 11 30 12 4×2.5 20 6×22.8 7
60 195 120 117 60 105 120 205 150 90 130 150 20 11 40 15 5×3 25 8×28.3 10.5
70 234 140 131 70 115 150 235 175 105 150 190 25 15 40 18 5×3 30 8×33.3 14.5
80 264 160 144 80 135 180 265 200 120 170 220 25 15 50 22 7×4 35 10×38.3 22
100 322 190 175 100 155 220 327 250 150 190 260 25 15 50 25 7×4 40 12×43.3 36
120 385 230 200 120 180 260 388 300 180 230 320 30 18 65 30 7×4 45 14×48.8 63
135 435 260 212 135 200 290 445 350 215 250 350 30 18 75 35 10×4.5 60 18×64.4 80
155 507 302 312 155 220 320 483 390 235 280 390 38 20 85 40 10×4.5 70 20×74.9 114
175 550 325 334 175 250 350 540 435 260 310 430 40 20 85 45 12×4.5 80 22×85.4 150
200 670 350 346 200 290 390 610 490 290 360 480 42 22 95 50 12×4.5 85 22×89.4 218

WPKS Series Worm Gearboxes Features

Stable transmission, low vibration, low impact, low noise, large reduction ratio, strong versatility, suitable for all kinds of mechanical equipment.

  1. Single-stage transmission, large transmission ratio, compact structure. Most speed reducers have good self-locking performance, and the braking device can save mechanical equipment with braking requirements.

  2. The friction loss between the worm gear and the tooth surface of the worm gear is large, the transmission efficiency is lower than the gear, it is easy to be heated, and the temperature is higher.

  3. Higher requirements for lubrication and cooling.

  4. Very good match. Worms and worms are manufactured according to national standards.

WPKS Series Worm Gearbox Application

It is mainly suitable for the deceleration transmission of various mechanical equipment such as plastics, metallurgy, beverage, mine, lifting and transportation, chemical construction, etc.

Worm Gearbox Working Conditions:

1. The worm speed of the worm gearbox cannot exceed 1500r/min.
2. The working environment temperature is -40 °C – +40 °C. When the working environment temperature is lower than 0 °C, the lubricating oil must be heated to above 0 °C before starting.
When the working environment temperature is higher than 40 °C, cooling measures must be taken.
3. The worm gearbox can be rotated in positive and negative directions.
Precautions:
1. The worm gear shaft can never be used as an input shaft.
2. The supporting motor (i.e., power) cannot exceed the value specified on the label.
3. If the user wants to change the direction of the input shaft, the lower end cover of the lower shaft can be removed, the worm shaft can be taken out, and the 180 can be adjusted. Just load it.
Do not hard knock when installed; slowly drive the two shafts to make them engage.

Notices of Usage Worm Gearboxes

1. Before using, please check carefully whether the worm gearbox model, distance, ratio, input connecting method, output shaft structure, information and output shaft direction, and revolving direction accord with the requirement.
2. According to the requirement of selecting lubricant oil in the product manual, please fill proper category and brand lubricant. And then, screw on the vent plug; Unlock the small cone plug of the vent plug. Only after doing this reducer is it already starting up and running. The proper brand and adequate lubricant oil are required; replacing oil in time conforming to the request of the product manual is also necessary, especially after using the first 100 hours; it is needed to refill new oil.
3. When abnormal circumstances occur, please stop and check the reducer per solutions and reasons for faults of the worm gearbox(the allowable highest oil temperature is 95, under this temperature limit, if the oil temperature no more goes up, please let the worm gearbox continue running).

KS WPKS Series Worm Gear Reducer Model:

1. Single speed worm gearbox: WPA, WPS, WPO, WPX, WPDA, WPDS, WPDO, WPDX, WPKA, WPKS, WPDKA, WPDKS
2. Universal speed worm gearbox: WPW, WPWA, WPWS, WPWO, WPWX, WPWT, WPWV, WPWD,
WPWDS, WPWDO, WPWDX, WPWDT, WPWDV, WPWK, WPWKA,
WPWKS, WPWKO, WPWKT, WPWKV, WPWDK, WPWDKA,
WPWDKO, WPWDKT, WPWDKV, WPDKZ  WPDZ.
3. Double-speed worm gearbox: WPEA, WPEDA, WPES, WPEDS, WPEO, WPEDO, WPWEKO, WPWEDKO, WPWEK,
WPWEDK, WPEKA,WPEDKA,WPEKS,WPEDKS,WPWE,WPWED,WPEX,WPEDX
4. Multistage speed worm gearbox: WPEEDA, WPEEO.

Single Speed Worm Gearbox
ratio: 1/5-1/60
Double Speed Worm Gearbox
ratio: 1/100-1/3600
Universal Speed Worm Gearbox
ratio: 1/5-1/60

Worm Gearboxes Packing and Transportation

Packaging: To ensure the integrity of product appearance, we will choose cartons, wooden pallets, and wooden pallets according to customer needs.

Delivery time: Each reducer is manufactured and tested by strict and fixed procedures to ensure that the quality is correct before leaving the factory and delivery on time.

Transportation mode: We will choose the most suitable mode of transportation for our customers according to the weight and size of the goods. We can also choose the mode of transportation according to the needs of our customers.

Receiving and after-sales service: After receiving the goods, please check whether they are in good condition. We will provide customers with perfect after-sales service.

Worm Gearbox Manufacturers

We have rich experience, abundant technical force, advanced test equipment, steady and credible product quality, and a group of the colossal research team. As a specialized manufacturer of Archimedean worm reduction domestically, our company constantly introduces advanced technology from abroad to develop and produce worm reduction. Our products are widely used in many trades, such as metallurgy, the chemical industry, hoisting, mining, petroleum, textile, medical treatment, woodworking, etc. And our company provides outstanding educators, and satisfying our clients is our eternal pursuit. Our products are exported to the USA, Japan, Korea, Southeast Asia, etc.
Our Services:

  1. We are ready to provide you with technical advice and support.
  2. We will promptly answer your questions before product acceptance and provide technical support.
  3. Our technical services group will provide technical support for product repair and maintenance.
  4. Our commitment is to create even more value for you and keep close contact with our customers.

FAQ

Q: How to maintain the worm gearbox?
A: After a new worm gearbox is being used about 400 hours or 3 months, the lubrication needs to be changed. After that, the oil changing cycle is about every 4000 hours; please do not mix-use different brands of lubrication. It should keep enough amount of lubrication in the worm gearbox housing and check it regularly. When it is found that the lubrication is deteriorated or the amount is decreased, the lubrication should be changed or filled up in time.
Q: What should we do when the worm gearbox is the breakdown?
A: When the worm gearbox is the breakdown, do not disassemble the parts first. Please contact the relative sales representative at our Foreign Trade Department and provide the information shown on the nameplate, like worm gearbox specification and serial number; time used; fault type as well as the quantity of problemed ones. Finally take the appropriate action.
Q: How to store the worm gearbox?
A: a) Protected against rain, snow, humidity, dust and impact.
b) Place wood blocks or other material between the gearbox and ground.
c) The opened but not used gear units should be added with the anti-rust oil on their surface, and then return back to the container in time.
d) If the worm gearbox has been stored for 2 years or even longer time, please check the cleanliness and mechanical damage and  whether the anti-rust layer is still there during the regular check-up.
Q: What should we do when unusual and even noise occurs during the worm gearbox running?
A: It is properly caused by the unevenly mesh between gears or the bearing is damaged. The possible solution is to check the lubrication and change bearings. Moreover, you can also ask our sales representative for further advice.
Q: What shall we do about the worm gearbox oil leakage?
A: Tighten the bolts on the surface of the worm gearbox and observe the unit. If the oil is still leaking, please contact our sales representative at Foreign Trade Department.
Q: Do you sell motors?
A: We have stable motor suppliers who have been operating with us for a long-time. They can provide motors of high quality.

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Packing&Shipping & Delivery

china Packing Shipping Delivery

Packing Shipping Delivery

Chains package: First we will use carton package the chains--------then put in wooden box.
We also can custom color package according to your demand
Company Profile
Company Profile
FAQ

How to choose power transmissions parts and industrial products which meet our requirement

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What Products Do you sell ? 

We  are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.

How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

What is the producing process?

Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.

How to control the products quality?

Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.

What is the transportation?

-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.

Can we design packaging?

-Yes. Default is regular packing, and we can make customer's own packing.

Can you provide OEM service?

-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.

Can you give me discount on Power Transmissions Parts and Industrial parts?

-Yes, of course. Pls. send me your Email, you'll get more

Q: Are You a trading company or a manufacturer?

A: We Are the factory and have our Own trading company

Q: How Can I get an offer?

A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.

Q: What is your minimum order size?

A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.

Q: Do you provide samples? Is it free or extra?

A: Yes, we can provide samples free of charge, but we don't pay the freight.

Q: What is the lead time for mass production?

A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.

Q: What if the parts don't Work?

A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.

Q: What are your terms of payment?

A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable