Metallurgy Machinery Soft Tooth Flank Helical Gear
- Gear Tooth Shape: involute
- Gear Material:45
- Pressure Angle:20°
- Quality level: DIN 3962 class 6
Soft Tooth Flank Helical Gear Product Description
| Soft Tooth Flank Helical Gear Gear Basic Data | |
|---|---|
| Gear Tooth Shape | involute |
| Gear Material | 45 |
| Gear Process | forging, lathing, hobbing, external grinding, keyway milling, tooth grinding |
| Pressure Angle | 20° |
| Quality level | DIN 3962 class 6 |
| Gear Type | Mn=3, Z=128, β=11.5°, α=20°, left-handed |
Capabilities of Gear/Spline
| Internal Gears and Internal Splines | |||
|---|---|---|---|
| MILLING | SHAPING | TOOTH GRINDING | |
| Maximum O.D. | 2500 mm | 2500 mm | 2500 mm |
| Minimum I.D. | 650 mm | 50 mm | 100 mm |
| Maximum Face Width | 500 mm | 500 mm | 500 mm |
| Maximum Diametral Pitch | D.P. 1 | D.P. 1 | DP 0.5 |
| Maximum Module | 26 mm | 26 mm | 45 mm |
| AGMA Level/ DIN Level | DIN Class 8 | DIN Class 8 | DIN Class 4 |
| Tooth Surface Finishing | Ra 3.2 | Ra 3.2 | Ra 0.6 |
| Maximum Helix Angle | ±22.5° | ±22.5° | ±45° |
External Gears and External Splines |
|||
| HOBBING | MILLING | TOOTH GRINDING | |
| Maximum O.D. | 1250 mm | 2500 mm | 2500 mm |
| Minimum O.D. | 20 mm | 200 mm | 20 mm |
| Maximum Face Width | 500 mm | 500 mm | 1480 mm |
| Maximum Diametral Pitch | D.P. 1 | D.P. 1 | DP 0.5 |
| Maximum Module | 26 mm | 26 mm | 45 mm |
| AGMA Level/ DIN Level | DIN Class 8 | DIN Class 8 | DIN Class 4 |
| Tooth Surface Finishing | Ra 3.2 | Ra 3.2 | Ra 0.6 |
| Maximum Helix Angle | ±45° | ±45° | ±45° |
Soft Tooth Flank Helical Gear Products Show
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Why choose our custom gear service?
- We established the R&D center with certain famous national universities and introduced the world-famous top-leveled design software. With a powerful technical team, we have the professional design capability of gears and gear cases.
- Our company has tooth production equipment for tooth forming, such as tooth milling, tooth shaping, and tooth hobbing. A good selection of equipment can get more stable quality and maximum efficiency. We have German gear grinding machines that can make the spur cylindrical gear, helical cylindrical gear, herringbone gear, inner spur gear, and the inner helical gear. With reasonable frock clamp and gear datum precision, we could make gears in a small batch with precision class DIN 2 to DIN 3 or mass production with precision class DIN 5 to DIN 6.
- Have a professional fluorescent magnetic particle flaw detector to inspect 100% magnetic powder for all grinding surfaces. It will ensure the parts have no surface flaws, such as grinding cracks.
- Focuses on production details. The unique transportation instrument design and usage and complete logistics package transportation plan are used to ensure transportation safety.
- We mark a permanent traceability code on the work-piece surface for traceability. Each product has a personal I.D. to trace to each process, heat treatment furnace number, and batch number of raw material.
FAQ
Q: What should I do if I cannot identify the gear?
A: Please send us your damaged gear! We specialize in reverse engineering.
Q: Do you have a minimum order quantity?
A: Our minimum requirements depend on the parts ordered. Send us your drawings, pictures, sample gears, or specifications, and we will let you know the minimum requirements for the position.
Q: If there is no stock, how can you provide such fast delivery?
A: Our unique manufacturing process, coupled with a large stock of tools, raw materials, and semi-finished products, allows us to complete orders in the shortest possible time.
Q: How to get the lowest price?
A: Increase the quantity. The more parts you order, the lower the price you get.
Q: Can I use other materials besides steel to manufacture rack and pinion?
A: The price of racks is not fixed. Generally, we need to quote according to the customer’s required parameters such as material, tooth type, module, length, accuracy, style, spiral angle, and unique customization!
Q: How to get the lowest price?
A: Increase the quantity. The more parts you order, the lower the price you get.
Q: Is there a rack and pinion on your website in stock?
A: Everything we do is made to order. All parts on our website are pre-designed and will be manufactured when ordering, so you can request different sizes of end face widths, eyelets, wheels, etc.
Q: Can you manufacture Gears that are not on this site?
A: Of course! We can provide custom gears with excellent delivery options as standard gears.
Q: Can you manufacture metric gears?
A: Of course! We have the tools to manufacture any metric size.
Packing Shipping Delivery
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How to choose power transmissions parts and industrial products which meet our requirement
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| Agricultural Chain | CNC Proces Parts | Casting | Stamping | |
| Powder Metallurgy | CNC Proces Parts | Casting | Stamping |
What Products Do you sell ?
We are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.
How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
What is the producing process?
Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.
How to control the products quality?
Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.
What is the transportation?
-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.
Can we design packaging?
-Yes. Default is regular packing, and we can make customer's own packing.
Can you provide OEM service?
-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.
Can you give me discount on Power Transmissions Parts and Industrial parts?
-Yes, of course. Pls. send me your Email, you'll get more
Q: Are You a trading company or a manufacturer?
A: We Are the factory and have our Own trading company
Q: How Can I get an offer?
A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.
Q: What is your minimum order size?
A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.
Q: Do you provide samples? Is it free or extra?
A: Yes, we can provide samples free of charge, but we don't pay the freight.
Q: What is the lead time for mass production?
A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.
Q: What if the parts don't Work?
A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.
Q: What are your terms of payment?
A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable
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