R Series Foot Mounted Helical Gearbox
R series Shaft Mount Motor,R series helical gearbox adopts an integral casting box, which has good structural rigidity and is easy to improve the strength of the shaft and the life of the bearings. The installation methods of the R series helical gear reducer include foot installation and flange installation, foot installation type is more widely used. As its structure is compact, it saves a lot of space. Its average efficiency is 96% for the double-stage type, 94% for the three-stage type, and 85% for the R/R combination type.
R series gearboxes are widely used in the light industry, food, beer and beverage, chemical industry, escalator, automatic storage equipment, building materials machinery, iron and steel metallurgy, environmental protection, power plants, coal, mining, papermaking, wood-based panels, automobiles, ports ( Airports, terminals), tobacco machinery and other fields.
R Series Helical Gearbox Parts
1、Motor
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2、Bolt
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3、Washer
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4、Lifting ring
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5、Cap Screw
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6、Vent Cap
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7、Cover
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8、Sealing shim
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9、Parallel Key
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10、Output shaft
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11、Parallel Key
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12、Circlip for hole
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13、Skeleton oil seal
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14、Gear
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15、Bearing sleeve
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16、Bear
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17、Parallel Key
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18、Gear
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19、Plane Oil Seal
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20、Circlip for hole
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21、Gear
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22、Skeleton oil seal Gear Shaft
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23、Plane Oil Seal
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24、Circlip for hole
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25、Bearing
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26、Gear Shaft
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27、Parallel Key
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28、Bearing
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29、Gear
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30、Bearing
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31、Circlip for hole
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32、Bearing sleeve
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33、Bearing
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34、Bearing
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35、Circlip for shaft
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36、Plug cock
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37、Oil mirror
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38、Case
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39、Circlip for shaft
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40、Gear
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R Series Helical Gearbox Specifications:
Product name: | R series helical gear reducer |
Model: | R17/27/37/47/57/67/77/87/97/107/137/147/167 |
Mounting ways: | Foot-mounted and flange mounted |
Input ways: | Motor input, AM (IEC) flange input, and shaft input |
Output way: | Solid shaft output |
Efficiency: | 94%-98%(depends on the transmission stage) |
Housing material: | HT250 high-strength cast iron |
Gear material: | 20CrMnTi |
Surface hardness of gears: | HRC58-62 |
Input/Output shaft: | 40Cr steel |
Heat treatment: | Carburizing and quenching |
Bearing: | C&U or other brands |
Oil seal: | NAK or other brands |
Lubricating oil: | Gear oil |
Packing: | plywood case |
R Series Helical Gearbox Parameters
Size | 17 | 27 | 37 | 47 | 57 | 67 | 77 | 87 | 97 | 107 | 137 | 147 | 167 |
Structure | R | ||||||||||||
Input power rating (kW) |
0.18-0.75 | 0.18-3 | 0.18-3 | 0.18-5.5 | 0.18-7.5 | 0.18-7.5 | 0.18-11 | 0.55-22 | 0.55-30 | 22-45 | 5.5-55 | 11-90 | 11-160 |
Ratio | 3.83-74.84 | 3.37-135.09 | 3.33-134.82 | 3.83-176.88 | 4.39-186.88 | 4.29-199.81 | 5.21-195.24 | 5.36-246.54 | 4.49-289.74 | 5.06-249.16 | 5.15-222.60 | 5.00-163.31 | 10.24-229.71 |
Permissible torque(N.M) | 85 | 130 | 200 | 300 | 450 | 600 | 820 | 1550 | 3000 | 4300 | 8000 | 13000 | 18000 |
R Series Helical Gearbox Types Models:
- R series helical gear reducer models and marks:
- R..: foot mounted
- RF..: flange mounted
- R..F: foot and flange mounted
- RM..: Flange mounted with extended bearing box
- RX..: Single-stage foot mounted
- RXF..: Single-stage flange mounted
R Series Helical Gearbox Mounting Position
Design Features R Series Helical Gearbox
- This series of reducers is manufactured in combination with international technical requirements and has a high technological content.
- R series helical gearbox is space-saving, reliable, and durable, with high overload capacity and power up to 160KW.
- low energy consumption, superior performance, and reducer efficiency of up to 95% or more.
- Low vibration, low noise, and high energy saving.
- R series helical gearbox is made of high-quality forged steel material steel cast iron case, and the gear surface is heat treated with high frequency.
- After precision machining to ensure shaft parallelism and positioning bearing requirements, the formation of a helical gear reducer configured with various motors, combined into electromechanical integration, fully guarantees the quality characteristics of the use of reducer motor products.
R Series Helical Gearbox Applications
R series helical gearbox is widely used in metallurgy, mining, building materials, building, petrochemical industry, aerospace, food industry, medical industry, overweight transportation, textile industry, general machinery, and other fields.
Helical Gearbox VS Worm Gearbox
Worm gearboxes usually consist of a screw called a worm and a much larger interlocking gear. When torque is applied to the worm, the gear will rotate. This allows the operator to determine the speed of the gear rotation. Because the worm gearbox usually only works in one direction-the worm can rotate the gear, but the gear cannot rotate backward and drive the worm when the operation stops; this option provides an automatic locking mechanism. Worm gearboxes can usually be found in the following scenarios: conveyor system, elevator, package, small generator, lifting/towing (crane, winch, hoist), blender, and metal processing.
Helical gearbox unlike worm gearbox, helical gears can move in two directions. The typical cut is from 15 degrees to 30 degrees. The helical gear gets this name because the intersection of the two gears creates a spiral. Helical gearboxes are known for their smooth and quiet operation. A helical gearbox uses its own unique design to generate a considerable thrust (the total thrust is based on the angle of the gear teeth). Helical gear reducers are ideal for high-load applications. Because they typically contain more teeth to make contact and distribute the load stably.
Compared to worm gearboxes, helical gear reducers have a narrower application range, and they are mainly used in the field of automation due to their quiet nature and high thrust capability. Applications of helical gearboxes include conveyor systems, packages, Lifting/pushing (crane, elevator), and stirrers.
Helical Gearbox | Worm Gearbox |
Packing and Transportation
- Packaging: In order to ensure the integrity of product appearance, we will choose cartons, wooden pallets and wooden pallets according to customer needs.
- Delivery time: Each reducer is manufactured and tested in accordance with strict and fixed procedures to ensure that the quality is correct before leaving the factory and delivery on time.
- Transportation mode: We will choose the most suitable mode of transportation for our customers according to the weight and size of the goods. We can also choose the mode of transportation according to the needs of our customers.
- Receiving and after-sales service: After receiving the goods, please check whether they are in good condition. We will provide customers with perfect after-sales service.
Helical Gearbox Manufacturer in China
Our company is located in the city of Hangzhou, Zhejiang Province of China. We handle the products of power transmission, and our lines mainly cover series products in speed reducers, RV series worm gearboxes, WP series worm gearboxes, S/R/K/F series helical gearboxes, ZQ series cylindrical gearboxes, HB series helical gearboxes, X/B series cycloidal gearboxes, ATA series shaft mounted gearboxes, SMR series shaft mounted gearboxes, associated electric motors, and other power transmission accessories. Based on their versatile functions, our products can be utilized in many fields: machines of wastewater treatment, dredgers, the chemical industry, cranes, metalworking mills, conveyors, the paper industry, the cement industry, cableways, and so on. With excellent quality and reasonable prices, our products enjoy a good reputation from customers and peers all over the world.
Furthermore, the R&D investment is annually increasing for the purpose of better meeting the new demands of our customers and adapting to the new tendency of the industry. Depending on the principles of honestly operating and mutual benefit, We sincerely look forward to cooperating with you.
Main Products | |||
ATA Series | SMR Series | RV Series | WP Series |
S Series | R Series | F Series | K Series |
X.B. Series | MCB Series | H Series | P Series |
R series Shaft Mount Motor FAQ
Q1: Are you a trading company or a manufacturer?
A: We are a manufacturer in Zhejiang Province, China. Our company owns the ability of manufacturing, processing, designing and R&D. We welcome your visit.
Q2: How do we select models and specifications?
A: According to the specific details of the demands from the part of the inquiry, we will recommend the products’ models upon synthesizing the factors of the field of product usage, power, torque arm, and ratio…
Q3: How is your price? Can you offer any discount?
A: Our prices are always competitive. If the customer can place a large order, we surely will allow a discount.
Q4: How long should I wait for the feedback after I send the inquiry?
A4: We will reply as soon as possible, 12 hours at most.
Q5: What is your product warranty period?
A: We have the certifications of ISO9001, CE, and SGS.
Q6: What industries are your helical gearboxes being used in?
A: Our helical gearboxes are widely applied to metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment, and so on.
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