One Piece Shaft Collars (Shaft Clamps) Metric Series
The metric series one piece shaft collars are mechanical components used to secure two objects together on a common shaft or rod. These one piece shaft collars are designed to fit onto metric-sized shafts and are typically used in applications where precise positioning and alignment are critical. The one piece design of these shaft collars means that they are constructed from a single piece of material, which makes them easy to install and remove. They are typically made from materials like stainless steel, aluminum, or plastic, which makes them durable and resistant to corrosion.
The metric series one piece shaft collars can be used in a wide range of applications, including robotics, automation, and machinery. They are designed to provide a secure and precise fit on the shaft, which helps to minimize vibration and ensure consistent performance. Overall, the metric series one piece shaft collars are a reliable and cost-effective solution for securing objects on a common shaft or rod in a range of industrial applications. If you are looking for a reliable and durable way to secure a rotating shaft, metric series one piece shaft collars are a great option.
One Piece Shaft Collar Sizes Chart (Metric Series)
PART NUMBER STEEL | PART NUMBER ALUMINUM | PART NUMBER STAINLESS STEEL | BORE B (mm) |
OUTER DIAM. OD (mm) | WIDTH W (mm) |
FORGED CLAMP SCREW |
MCL-3-F | MCL-3-A | MCL-3-SS | 3 | 16 | 9 | M3X8 |
MCL-4-F | MCL-4-A | MCL-4-SS | 4 | 16 | 9 | M3X8 |
MCL-5-F | MCL-5-A | MCL-5-SS | 5 | 16 | 9 | M3X8 |
MCL-6-F | MCL-6-A | MCL-6-SS | 6 | 16 | 9 | M3X8 |
MCL-7-F | MCL-7-A | MCL-7-SS | 7 | 18 | 9 | M3X8 |
MCL-8-F | MCL-8-A | MCL-8-SS | 8 | 18 | 9 | M3X8 |
MCL-9-F | MCL-9-A | MCL-9-SS | 9 | 24 | 9 | M3X10 |
MCL-10-F | MCL-10-A | MCL-10-SS | 10 | 24 | 9 | M3X10 |
MCL-11-F | MCL-11-A | MCL-11-SS | 11 | 28 | 11 | M4X12 |
MCL-12-F | MCL-12-A | MCL-12-SS | 12 | 28 | 11 | M4X12 |
MCL-13-F | MCL-13-A | MCL-13-SS | 13 | 30 | 11 | M4X14 |
MCL-14-F | MCL-14-A | MCL-14-SS | 14 | 30 | 11 | M4X14 |
MCL-15-F | MCL-15-A | MCL-15-SS | 15 | 34 | 13 | M5X16 |
MCL-16-F | MCL-16-A | MCL-16-SS | 16 | 34 | 13 | M5X16 |
MCL-17-F | MCL-17-A | MCL-17-SS | 17 | 36 | 13 | M5X16 |
MCL-18-F | MCL-18-A | MCL-18-SS | 18 | 36 | 13 | M5X16 |
MCL-19-F | MCL-19-A | MCL-19-SS | 19 | 40 | 15 | M6X16 |
MCL-20-F | MCL-20-A | MCL-20-SS | 20 | 40 | 15 | M6X16 |
MCL-21-F | MCL-21-A | MCL-21-SS | 21 | 42 | 15 | M6X16 |
MCL-22-F | MCL-22-A | MCL-22-SS | 22 | 42 | 15 | M6X16 |
MCL-23-F | MCL-23-A | MCL-23-SS | 23 | 45 | 15 | M6X16 |
MCL-24-F | MCL-24-A | MCL-24-SS | 24 | 45 | 15 | M6X16 |
MCL-25-F | MCL-25-A | MCL-25-SS | 25 | 45 | 15 | M6X16 |
MCL-26-F | MCL-26-A | MCL-26-SS | 26 | 48 | 15 | M6X16 |
MCL-28-F | MCL-28-A | MCL-28-SS | 28 | 48 | 15 | M6X16 |
MCL-30-F | MCL-30-A | MCL-30-SS | 30 | 54 | 15 | M6X18 |
MCL-32-F | MCL-32-A | MCL-32-SS | 32 | 54 | 15 | M6X18 |
MCL-34-F | MCL-34-A | MCL-34-SS | 34 | 57 | 15 | M6X18 |
MCL-35-F | MCL-35-A | MCL-35-SS | 35 | 57 | 15 | M6X18 |
MCL-36-F | MCL-36-A | MCL-36-SS | 36 | 57 | 15 | M6X18 |
MCL-38-F | MCL-38-A | MCL-38-SS | 38 | 60 | 15 | M6X18 |
MCL-40-F | MCL-40-A | MCL-40-SS | 40 | 60 | 15 | M6X18 |
MCL-42-F | MCL-42-A | MCL-42-SS | 42 | 73 | 19 | M8X25 |
MCL-45-F | MCL-45-A | MCL-45-SS | 45 | 73 | 19 | M8X25 |
MCL-48-F | MCL-48-A | MCL-48-SS | 48 | 78 | 19 | M8X25 |
MCL-50-F | MCL-50-A | MCL-50-SS | 50 | 78 | 19 | M8X25 |
MCL-54-F | MCL-54-SS | 54 | 82 | 19 | M8X25 | |
MCL-55-F | MCL-55-SS | 55 | 82 | 19 | M8X25 | |
MCL-60-F | MCL-60-SS | 60 | 88 | 19 | M8X25 | |
MCL-65-F | MCL-65-SS | 65 | 93 | 19 | M8X25 | |
MCL-70-F | MCL-70-SS | 70 | 98 | 19 | M8X25 | |
MCL-75-F | MCL-75-SS | 75 | 103 | 19 | M8X25 | |
MCL-80-F | MCL-80-SS | 80 | 108 | 19 | M8X25 | |
Note: Sizes MCL-40 through MCL-80 do not have backslot. |
Benefits of One Piece Clamping Shaft Collars
One piece clamping shaft collars offer several benefits over other types of shaft collars:
- Easy to install: One piece clamping shaft collars are designed to be easy to install and remove, making them a convenient option for applications where frequent adjustments or maintenance is required.
- Secure fit: One piece clamping shaft collars provide a secure and precise fit on the shaft, which helps to minimize vibration and ensure consistent performance.
- Durable: Because they are constructed from a single piece of material, one piece clamping shaft collars are typically more durable than multiple-piece collars, which can be prone to cracking or breaking under stress.
- Cost-effective: One piece clamping shaft collars are often more cost-effective than other types of collars, making them a budget-friendly option for many industrial applications.
- Corrosion-resistant: One piece clamping shaft collars are often made from materials like stainless steel, which makes them resistant to corrosion and able to withstand harsh environments.
- Versatile: On piece clamping shaft collars can be used in a wide range of applications, including robotics, automation, and machinery, making them versatile solutions for many industrial needs.
Overall, one piece clamping shaft collars are a reliable and convenient option for securing objects on a common shaft or rod in a range of industrial applications.
Applications of One Piece Clamping Shaft Collars
One piece clamping shaft collars are commonly used in various industries and applications due to their simplicity, versatility, and cost-effectiveness. Here are some of the applications of one piece clamping shaft collars:
- Power transmission: One piece clamping shaft collars are often used in power transmission systems to secure components such as pulleys, gears, and sprockets to shafts. They provide a secure grip on the shaft and prevent slippage, ensuring smooth and efficient power transmission.
- Robotics: One piece clamping shaft collars are also used in robotics applications to secure various components such as motors, gearboxes, and linkages to shafts. They provide a precise and secure grip on the shaft, allowing for accurate and repeatable movements.
- Medical devices: One piece clamping shaft collars are used in medical devices such as surgical instruments and diagnostic equipment. They provide a secure and precise grip on the shaft, allowing for accurate and reliable performance.
- Aerospace: One piece clamping shaft collars are used in aerospace applications to secure components such as sensors, actuators, and control systems to shafts. They provide a lightweight and reliable solution for high-performance applications.
- Manufacturing: One piece clamping shaft collars are also used in manufacturing applications such as CNC machines, lathes, and milling machines. They provide a secure and precise grip on the shaft, ensuring accurate and repeatable machining operations.
Overall, one piece clamping shaft collars offer a versatile and cost-effective solution for securing components to shafts in various industries and applications. They provide a secure and precise grip on the shaft, ensuring accurate and reliable performance.
One Piece Clamping Shaft Collar Mounting Matters
The mounting of one piece clamping shaft collars is an important consideration to ensure their proper function and performance. Here are some key factors to consider when mounting one piece clamping shaft collars:
- Shaft diameter: One piece clamping shaft collars are designed to fit specific shaft diameters. It is important to select the correct shaft collar size that matches the shaft diameter to ensure a secure and precise grip on the shaft.
- Shaft material: The material of the shaft can also affect the performance of one piece clamping shaft collars. For example, softer materials, such as aluminum, may require a wider collar to provide a secure grip, while harder materials, such as steel, may require a narrower collar.
- Collar placement: The placement of the one piece shaft collar on the shaft is also important. The shaft collar should be positioned in a way that allows for a symmetrical and even distribution of force around the shaft, which helps to prevent damage to the shaft or collar.
- Tightening torque: One piece clamping shaft collars are designed to be tightened to a specific torque to ensure a secure grip on the shaft. It is important to follow the manufacturer’s instructions for tightening the shaft collar to prevent under-tightening or over-tightening, which can affect the shaft collar’s performance.
- Alignment: Proper alignment of the one piece shaft collar with other components such as pulleys, gears, or sprockets is also important to prevent misalignment or slippage, which can affect the performance of the entire system.
Overall, proper mounting of one piece clamping shaft collars is crucial to ensure their proper function and performance. It is important to select the correct shaft collar sizes, consider the shaft material, place the shaft collar properly on the shaft, tighten it to the correct torque, and ensure proper alignment with other components. By following these guidelines, one can ensure that the shaft collar provides a secure and reliable grip on the shaft, which is essential for various applications.
One Piece Shaft Collar Manufacturers & Suppliers
Shaft collars are machine components that feature a simple design but play an important role in a wide range of industrial applications. They serve three primary functions; holding components in place, locating or positioning components on a shaft, and creating an attachment between the shaft and another component. Designers have a variety of factors to consider, such as style, material, bore size, and shaft geometry, before a selection can be made. It is important to identify the requirements, parameters, and limitations of your system in order to determine the right style for the application.
Despite their simple design, shaft collars play an important role in a wide range of industrial applications. As such, when choosing one for a particular application, it is essential to use the one with the right design and performance characteristics.
As an experienced manufacturer and distributor of shaft collars suitable for use in power transmission, motion control, automation, and other OEM and ODM operations, Power-trans has the knowledge, skills, and inventory to help customers select and source the right shaft collar for their application. In addition to offering standard shaft collars, including set screw shaft collars, one piece shaft collars, two piece shaft collars, quick release shaft collars, double wide shaft collars, mountable shaft collars, hex shaft collars, D profile shaft collars, and threaded shaft collars, we also provide custom design and engineering services to manufacturing specialized shaft collars for unique customer needs.
FAQ
Q: What is a one piece shaft collar?
A: A One piece shaft collar is a mechanical component used to secure and position objects on a shaft. It is typically made of metal or plastic and consists of a cylindrical ring with a set screw that tightens onto the shaft, creating a mechanical interference fit.
Q2: What are the advantages of using one piece shaft collars?
A: One piece shaft collars are easy to install, reliable, and provide a secure grip on the shaft. They are available in different sizes and materials to suit various shaft diameters and application requirements.
Q3: What materials are one piece shaft collars made of?
A: One piece shaft collars are commonly made of metal, such as steel, aluminum, or brass, or plastic, such as nylon or acetal.
Q4: What are the different types of one piece shaft collars?
A: The main types of one piece shaft collars include standard, single-split, double-split, and threaded collars. Each type has its unique features and is suitable for different applications.
Q5: How do you install a one piece shaft collar?
A: To install a one piece shaft collar, slide it onto the shaft, tighten the set screw using a hex key or screwdriver, and ensure that the collar is in the desired position. Avoid overtightening the set screw, as it can damage the shaft.
Q6: What applications are one piece shaft collars used in?
A: One piece shaft collars are commonly used in various applications such as robotics, automation, machinery, conveyor systems, and even in household items such as exercise equipment or bicycles. They can be used to secure components, bearings, or pulleys onto a shaft.
Q7: Can one piece shaft collars be reused?
A: Yes, one piece shaft collars can be reused if they are not damaged or worn out. To reuse a collar, loosen the set screw, remove it from the shaft, clean it, and reinstall it onto a new shaft if needed.
Q8: How do you select the right size one piece shaft collar?
A: To select the right size one piece shaft collar, you need to know the diameter of the shaft and the thickness of the component to be secured. Choose a collar with an inner diameter that matches the shaft diameter and a width that is sufficient to hold the component in place.
Q9: Can one piece shaft collars be customized?
A: Yes, one piece shaft collars can be customized to suit specific application requirements. Customization options may include material selection, surface finish, size, shape, or special features such as keyways or tapped holes.
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