Square Baler Gearbox FK136

Square Baler Gearbox FK136

The Square Baler Gearbox FK136 is a crucial mechanical component specifically designed for square balers, which are extensively used in the agricultural industry for compacting and binding various types of crop materials into square-shaped bales. This particular model of gearbox plays a vital role in the functionality and efficiency of square balers.

The primary role of the FK136 Square Baler Gearbox is to efficiently transmit mechanical power from the tractor’s Power Take-Off (PTO) to the operational components of the square baler. This includes mechanisms like the plunger that compresses the crop material, the pickup mechanism that gathers the crops, and the knotting apparatus that ties the bales. The gearbox is responsible for regulating the speed at which the baler operates, ensuring that the moving parts of the baler, such as the plunger and the pickup mechanism, operate at the correct speeds to efficiently form compact and well-shaped bales.

Dimensions

Shaft Dimensions

Square Baler Gearbox FK270 Technical Data

Square Baler Gearbox FK136 Structure Components 

The Square Baler Gearbox FK136 is a critical component of square balers, ensuring the efficient operation of the machinery used for compacting and bundling crop materials. The gearbox is meticulously designed to handle the demands of agricultural operations. Here’s a detailed breakdown of the structural components of the Square Baler Gearbox FK136:

1. Housing: Provides a protective enclosure for the internal components of the gearbox, shielding them from dust, debris, and the elements. Typically constructed from robust materials like cast iron or heavy-duty steel, ensuring durability and the ability to withstand operational stresses.

2. Gears: May include a variety of gears such as spur gears, helical gears, or bevel gears, depending on the specific design and operational requirements of the gearbox. Engage with one another to effectively transmit power from the tractor’s PTO to the baler’s operational components. The gears alter the speed and torque to match the needs of the baler’s mechanism.

3. Bearings: Positioned at crucial rotating points to support the shafts. Facilitate smooth and efficient rotation of the shafts and gears, minimizing friction and wear.

4. Shafts: Input Shaft: Connects to the PTO shaft of the tractor, receiving power and transferring it into the gearbox. Output Shaft: Carries the modified power and speed from the gears to the baler’s working components, such as the plunger and knotters.

5. Seals: Prevent the leakage of lubricants and prohibit the entry of contaminants into the gearbox. Typically include oil seals and gaskets strategically placed at various openings and junctions.

6. Lubrication System: Ensures a continuous supply of lubricant (oil or grease) to the moving parts within the gearbox to minimize wear and prevent overheating. It may consist of an oil reservoir, channels or tubes for oil distribution, and filters to maintain the cleanliness of the lubricant.

Applications

The Square Baler Gearbox FK136 is a fundamental component in square balers, an essential piece of agricultural equipment for processing and packaging various crops. Its robust construction and efficient power transmission make it suitable for numerous applications within the agricultural sector. Here are some of the common applications of the Square Baler Gearbox FK136:

(1) Hay Baling: The FK136 gearbox is critical for the operation of square balers used in baling hay. It ensures that the baler functions at the proper speed and power to compress hay into tightly bound square bales. These bales are convenient for handling, storage, and transportation and are primarily used for livestock feed.

(2) Straw Baling: In straw baling, the gearbox facilitates the smooth functioning of the baler as it processes and bales straw, a by-product of cereal crops like wheat and barley.The resulting bales are utilized for various purposes such as animal bedding, feed, or as raw material in industries like construction (e.g., straw-bale houses) and manufacturing.

(3) Cotton Baling: The FK136 Square Baler Gearbox ensures the efficient operation of the baler in compressing cotton into bales, which is crucial for the ease of handling, storage, and transportation in the cotton industry. Efficient baling of cotton is essential for maintaining the quality of the fiber and optimizing the supply chain from the farm to textile mills.

(4) Silage Baling: The gearbox also powers balers used for compacting silage – fermented, high-moisture fodder stored in bales for livestock feeding. Baling silage helps in preserving its nutritional value and ensures a steady supply of quality feed for livestock, especially in regions with long winters or dry seasons.

Square Baler Gearbox FK136 Common Failures

The Square Baler Gearbox FK136, like any mechanical device, is subject to wear and tear, especially given the demanding conditions of agricultural operations. Understanding common failures can help in early diagnosis and timely repair, ensuring minimal downtime. Here are some common failures associated with the Square Baler Gearbox FK136 and their possible causes:

1. Gear Wear or Damage
Symptoms: Excessive noise, vibration, or a decrease in operational efficiency.
Causes: Lack of lubrication, overloading, or continuous operation beyond the recommended limits can lead to premature wear or damage to the gears.

2. Bearing Failure
Symptoms: Overheating, abnormal noises, or seizure of the gearbox.
Causes: Insufficient lubrication, dirt or debris ingress, or excessive load can cause bearings to fail.

3. Seal Leaks
Symptoms: Visible oil leaks or a drop in oil level in the gearbox.
Causes: Seal wear due to aging, improper installation, or exposure to extreme temperatures or corrosive substances can lead to leaks.

4. Shaft Misalignment or Wear
Symptoms: Abnormal vibration, unusual noise, or a visible misalignment of the shaft.
Causes: Improper installation, sudden shocks or impacts, or excessive load can cause shaft misalignment or wear.

5. Overheating
Symptoms: Excessively hot gearbox housing or burnt smell from the gearbox.
Causes: Overloading, insufficient or degraded lubricant, or continuous operation without adequate breaks can lead to overheating.

6. Broken or Worn Out Gears
Symptoms: The gearbox fails to transmit power effectively, or there is a complete breakdown of the baling operation.
Causes: Sudden overload, improper gear engagement, or long-term wear without maintenance can result in broken or worn-out gears.

We Also Offer Other Agricultural Gearboxes

We also offer other types of agricultural gearboxes, such as rotary cutter gearboxes, fertilizer spreader gearboxes, lawn mower gearbox, post hole digger gearboxes, rotary tiller gearboxes, corn headers gearboxes, fertilizer seeder gearboxes, feed mixer gearboxes, flail mower gearboxes, square baler gearboxes, round baler gearboxes, grader-driven rake gearboxes, universal gearboxes, irrigation reels gearboxes, manure spreader gearboxes, gearbox for rotary rakes, gearbox for hay tedders, etc. If you want to buy an agricultural gearbox, please get in touch with us.

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