Square Baler Gearbox FK155 for Automatic Feed Baler
The Square Baler Gearbox FK155 is a specialized gearbox designed for integration into square balers, which are pivotal in the agricultural industry for compressing and packaging various types of crop materials into square-shaped bales. This gearbox model plays a critical role in ensuring the smooth and efficient functioning of the baler’s mechanical components.
Square Baler Gearbox FK155 for Automatic Feed Baler
The FK155 Automatic Feed Baler Gearbox is a specialized gearbox designed for integration into square balers, which are pivotal in the agricultural industry for compressing and packaging various types of crop materials into square-shaped bales. This gearbox model plays a critical role in ensuring the smooth and efficient functioning of the baler’s mechanical components.
The FK155 Automatic Feed Baler Gearbox is responsible for transmitting mechanical power from the tractor’s Power Take-Off (PTO) to the square baler’s operational components. These components include the plunger for compressing the crop material and the knotters or tying mechanisms for securing the bales. The gearbox regulates the operational speed of the baler, ensuring that its moving parts, such as the plunger and the pickup mechanism, operate at the correct speeds to efficiently form compact and well-shaped bales.
FK155 Automatic Feed Baler Gearbox Dimensions
FK155 Automatic Feed Baler Gearbox Technical Data
i | Suitable | Rpm input | Rpm output | KW(Nom) | KW(Max) | Toothing | |
r/min | r/min | hp | hp | ||||
Left and Light output | 1:2.46 | Automatic feed baler, etc | 540 | 1328 | 180 | 1080 | Gleason Helical Teeth |
Follow-up output | 1.24:1 | 1328 | 1070 | 130 | 1100 | ||
Remark: If you have any special require feel free let me know, we also accept custom. |
Square Baler Gearbox FK155 Advantages
The Square Baler Gearbox FK155 is engineered to meet the demanding requirements of agricultural baling operations, offering numerous advantages that contribute to its effectiveness and reliability. Here are some key advantages of the Square Baler Gearbox FK155:
1. Robust and Durable Construction:
Constructed from premium materials that withstand the rigorous conditions of agricultural operations, ensuring longevity and reducing the need for frequent repairs or replacements.
2. Efficient Power Transmission:
Designed to efficiently transmit power from the tractor’s PTO to the baler. Ensuring that the baler operates effectively and without unnecessary power loss. The precision-engineered gears ensure smooth operation, reducing vibration and noise, which in turn minimizes wear and tear on the baler.
3. Versatility and Compatibility:
The FK155 is compatible with a wide range of square baler models, making it a versatile choice for farmers and agricultural businesses.Capable of handling various baling conditions and crop types by adjusting the speed and torque settings to meet specific operational needs.
4. Enhanced Baling Efficiency:
Ensures consistent and reliable baling performance, producing uniform and well-shaped bales that are easy to handle, store, and transport. The gearbox’s efficiency contributes to faster baling operations, allowing more ground to be covered in less time, which is especially beneficial during peak harvesting seasons.
5. Ease of Maintenance:
Features an accessible design for easy maintenance, allowing for quick inspections, lubrication, and component replacements. Equipped with an effective lubrication system that ensures all moving parts are adequately lubricated, reducing the risk of overheating and extending the gearbox’s lifespan.
6. Safety Features:
May include safety features such as overload protection to prevent damage to the gearbox and the baler in case of blockages or excessive load.
Application in Agriculture
The Square Baler Gearbox FK155 is specifically designed for square balers used in agricultural operations. It plays a crucial role in the efficient functioning of these balers, which are essential for harvesting and processing various types of crops. Here’s an overview of the application of the Square Baler Gearbox FK155 in agriculture:
1. Hay Baling: The FK155 gearbox is instrumental in driving square balers used for baling hay. It ensures that the baler operates at optimal speed and power to compress hay into compact, uniform square bales. These bales are convenient for handling, storage, and transportation, making them ideal for livestock feed and other commercial uses.
2. Straw Baling: In straw baling, the FK155 gearbox facilitates the smooth functioning of the baler as it processes and bales straw. By-product of cereal grain harvesting like wheat and barley. The resulting bales are utilized for various purposes, such as animal bedding, feed, mulching, or as raw material in industries like construction (e.g., straw-bale houses) and manufacturing.
3. Cotton Baling: The gearbox ensures the efficient operation of the baler in compressing cotton into compact bales, crucial for ease of handling, storage, and transportation in the cotton industry. Efficient baling is essential for maintaining the quality of the cotton fiber and optimizing the supply chain from the farm to the textile mills.
4. Silage Baling: The FK155 gearbox powers balers used for compacting silage – fermented, high-moisture fodder stored in bales for livestock feeding. Baling silage helps preserve its nutritional value and ensures a steady supply of quality feed for livestock, especially in regions with long winters or dry seasons.
Square Baler Gearbox FK155 Maintenance and Care
Proper maintenance and care of the Square Baler Gearbox FK155 are essential for ensuring its optimal performance, longevity, and reliability. Regular maintenance helps prevent breakdowns, extends the service life of the gearbox, and ensures the efficiency of the square baler. Here are key maintenance and care guidelines for the Square Baler Gearbox FK155:
1. Regular Inspection: Routinely inspect the gearbox for oil leaks, which can indicate worn seals or gaskets.Regularly check the gears and bearings for signs of wear or damage. Listen for unusual noises, as these can indicate issues within the gearbox.
2. Lubrication: Ensure that the gearbox oil is at the recommended level. Insufficient lubrication can lead to increased friction, overheating, and component wear.Regularly check the oil for signs of contamination or degradation. Change the oil according to the manufacturer’s recommendations, using the specified type and grade of oil.
3. Gear and Bearing Maintenance: Monitor the condition of the gears, looking for signs of wear such as pitting, scoring, or chipping. Replace worn gears to maintain the gearbox’s efficiency and performance. Bearings are critical for smooth operation. Check them for wear or damage and replace them as necessary to prevent gearbox failure.
4. Fasteners Check: Ensure that all bolts and nuts are securely tightening. Vibration during operation can cause fasteners to loosen, leading to misalignment or other mechanical issues.
5. Cleanliness: Maintain the cleanliness of the gearbox and its surrounding area. Dirt and debris can contaminate the oil and lead to overheating and increased wear on internal components.
6. Storage: If the baler and gearbox are to be stored for an extended period. Store them in a dry, covered area to protect against corrosion. Ensure the gearbox is filled with oil to prevent internal corrosion.
We Also Offer Other Agricultural Gearboxes
We also offer other types of agricultural gearboxes, such as rotary cutter gearboxes, fertilizer spreader gearboxes, lawn mower gearbox, post hole digger gearboxes, rotary tiller gearboxes, corn headers gearboxes, fertilizer seeder gearboxes, feed mixer gearboxes, flail mower gearboxes, square baler gearboxes, round baler gearboxes, grader-driven rake gearboxes, universal gearboxes, irrigation reels gearboxes, manure spreader gearboxes, gearbox for rotary rakes, gearbox for hay tedders, etc. If you want to buy an agricultural gearbox, please get in touch with us.
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What Products Do you sell ?
We are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.
How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
What is the producing process?
Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.
How to control the products quality?
Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.
What is the transportation?
-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.
Can we design packaging?
-Yes. Default is regular packing, and we can make customer's own packing.
Can you provide OEM service?
-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.
Can you give me discount on Power Transmissions Parts and Industrial parts?
-Yes, of course. Pls. send me your Email, you'll get more
Q: Are You a trading company or a manufacturer?
A: We Are the factory and have our Own trading company
Q: How Can I get an offer?
A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.
Q: What is your minimum order size?
A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.
Q: Do you provide samples? Is it free or extra?
A: Yes, we can provide samples free of charge, but we don't pay the freight.
Q: What is the lead time for mass production?
A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.
Q: What if the parts don't Work?
A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.
Q: What are your terms of payment?
A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable
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