Square Baler Gearbox FK215
The square baler gearbox FK215 is a specific model designed for use in square balers. A square baler gearbox is a critical component of a square baler, which is a machine used in agriculture to gather, compress, and form hay, straw, or other crops into rectangular bales. The square baler gearbox FK215 serves the purpose of transmitting power from the tractor’s power take-off (PTO) to drive the various mechanisms within the baler.
Dimensions of Square Baler Gearbox FK215
FK215 Square Baler Gearbox Shaft Dimensions
FK215 Square Baler Gearbox Technical Data
i | Suitable | Rpm input | Rpm output | KW(Nom) | KW(Max) | Toothing | |
r/min | r/min | hp | hp | ||||
Speed increase | 1:1.33 | Square Baler, etc | 540 | 718.2 | 80 | 120 | Gleason Straight Teeth |
Remark: If you have any special require feel free let me know, we also accept custom. |
Components of Square Baler Gearbox FK215
The Square Baler Gearbox FK215 is a specialized gearbox designed for efficient and reliable operation in square balers. It comprises various components that work together to transmit power and execute the baling process effectively. The FK215 Square Baler Gearbox generally consist of the following key components:
1. Housing
- Function: Encases and protects the internal components of the gearbox from dust, debris, and the elements.
- Material: Typically made from high-strength materials like cast iron or steel to ensure durability and withstand the operational stresses.
2. Gears
- Types: May include different types of gears like spur gears, helical gears, or bevel gears depending on the design and requirements of the gearbox.
- Function: Engage with each other to transmit power from the tractor’s PTO to the baler’s operational components. They alter the speed and torque as per the requirement of the baler’s mechanism.
3. Bearings
- Location: Positioned at critical rotation points to support the shafts.
- Function: Facilitate smooth and efficient rotation of the shafts and gears, reducing friction and wear.
4. Shafts
- Input Shaft: Connects to the tractor’s PTO, receiving power and transferring it into the gearbox.
- Output Shaft: Transfers the modified power and speed from the gears to the baler’s working components like the plunger and knotters.
5. Seals
- Function: Prevent leakage of lubricants and entry of contaminants into the gearbox.
- Types: Commonly include oil seals and gaskets placed at various openings and joints.
Applications of Square Baler Gearbox FK215
The Square Baler Gearbox FK215 is a crucial component specifically designed for use in square balers, which are extensively used in agriculture for baling hay, straw, cotton, and other crops. The gearbox’s robust design and efficient power transmission capabilities make it suitable for various applications within the square baling process. Here are some of the primary applications of the Square Baler Gearbox FK215:
1. Hay Baling: The gearbox is integral in driving the mechanisms that compress hay into compact, square bales. It ensures the baler operates at the correct speed and power to produce consistent and well-shaped bales. Commonly used in hay production for livestock feed, the gearbox’s efficiency is crucial to maximize productivity during peak baling seasons.
2. Straw Baling: In straw baling, the gearbox facilitates the smooth operation of the baler as it processes straw, a by-product of cereal crops. Essential for preparing straw for use as animal bedding, feed, or as a raw material in industries like construction (straw-bale houses) and manufacturing.
3. Cotton Baling: The gearbox ensures the baler operates effectively to compress cotton into bales, which is crucial for transportation and further processing. Used in the cotton industry, where efficient baling directly impacts the ease of handling, storage, and transportation of cotton.
4. Silage Baling: Ensures that the baler works efficiently to compact silage, preserving its nutritional value.Critical in livestock farming, where silage is a major component of animal feed, especially in areas with long winters where fresh fodder is not available year-round.
Maintenance of Square Baler Gearbox FK215
Proper maintenance of the Square Baler Gearbox FK215 is crucial to ensure its longevity, optimal performance, and the overall efficiency of the square baler. Regular maintenance helps prevent breakdowns and costly repairs. Here’s a comprehensive guide on maintaining the Square Baler Gearbox FK215:
1. Regular Inspection: Regularly inspect the gearbox for any signs of oil leaks. Leaks can lead to a lack of lubrication and subsequent damage to internal components. Inspect Seals and Gaskets: Ensure that the seals and gaskets are intact and not worn out to prevent oil leaks and contamination.
2. Lubrication: Regularly check the oil level in the gearbox. Insufficient lubrication can cause overheating and increased wear on gears and bearings.Change Oil Regularly: Follow the manufacturer’s guidelines on how often to change the gearbox oil. Over time, oil can degrade and accumulate contaminants, reducing its effectiveness.
3. Gear and Bearing Maintenance: Check for signs of wear, pitting, or scoring. Worn gears and bearings should be replaced to prevent further damage and maintain the efficiency of the gearbox. Noise Inspection: Listen for any unusual noises coming from the gearbox during operation. Grinding or whining sounds can indicate issues with gears or bearings.
4. Fasteners Check: Ensure that all bolts and nuts are tight. Vibration during baler operation can cause fasteners to loosen, leading to misalignment or other mechanical issues.
5. Proper Storage: If the baler and gearbox are to be stored for an extended period, store them in a dry, covered area to prevent rust and corrosion. Ensure the gearbox is filled with oil to prevent internal corrosion.
We Also Offer Other Agricultural Gearboxes
We also offer other types of agricultural gearboxes, such as rotary cutter gearboxes, fertilizer spreader gearboxes, lawn mower gearbox, post hole digger gearboxes, rotary tiller gearboxes, corn headers gearboxes, fertilizer seeder gearboxes, feed mixer gearboxes, flail mower gearboxes, square baler gearboxes, round baler gearboxes, grader-driven rake gearboxes, universal gearboxes, irrigation reels gearboxes, manure spreader gearboxes, gearbox for rotary rakes, gearbox for hay tedders, etc. If you want to buy an agricultural gearbox, please get in touch with us.
Why Choose Our Square Baler Gearbox?
Power-trans MACHINERY (HANGZHOU) CO.LTD is a professional reducer high-tech enterprise integrating scientific research, production and sales, a high-tech small and medium-sized enterprise in Zhejiang Province, a member of Hangzhou R&D center, and a specialized and special new small and medium-sized enterprise in Zhejiang Province.We have a professional R&D team and technical staff, specializing in the production of various gearboxes, gearbox assemblies and components. The products include various series of helical gear reducers, agricultural machinery gearboxes, industrial gearboxes, etc. A number of technical patents and products are pioneering in China. We strictly follows the quality management system to manufacture high-quality products, which are highly appreciated by domestic and foreign customers. Founded in 1992, We have rich production experience, perfect organizational structure, and complete R&D and design capabilities. It also provides technical support and design and development cases for customers in various industries, and has been widely praised by customers.
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