Flail Mower Gearboxes – Replacement of Comer Code T-269B 1:1.93
Flail mower gearbox T-269B is a type of gearbox that is used in flail mowers. It is a replacement for the Comer Code T-269B gearbox. The flail mower gearbox is made of cast iron and has a capacity of 3.3 liters of oil. It has a maximum input rotation speed of 540 r/min and a maximum input power of 72 kW. The maximum output power is 100 HP, and the maximum output torque is 1995 nm. The flail mower gearbox T-269B does not come with oil, so it must be purchased separately. The oil should be changed every 500 hours. The flail mower gearbox T-269B is a heavy-duty unit that is designed to withstand the rigors of agricultural use. It is a reliable and durable product that will provide years of service.
Specifications of Flail Mower Gearbox T-269B (1:1.93)
Product Description |
Flail Mower Gearboxes – Replacement of Comer Gearbox T-269B 1:1.93
|
---|---|
Product details |
|
Application range |
|
Consists of |
|
Max. output torque |
199.5 daNm
|
Contains oil |
No
|
Max. oil capacity |
3.3 l
|
Max. oil change interval |
500 h
|
Oil SAE viscosity grade |
80W-90
|
Housing material |
Cast iron GGG40
|
Weight |
37.5 kg
|
Gear arrangement Increasing |
33 – 34
|
Gear arrangement Reducing |
11 – 12 – 13 – 14
|
Input power kW / HP Increasing |
72.1 / 98 kW/HP
|
Input shaft Increasing |
Z
|
Input shaft Reducing |
X – Y
|
Input power KW / HP Reducing |
60.4 / 82 kW/HP
|
Output Torque DaNm Increasing |
64 daNm
|
Ratio Increasing |
1: 1.93
|
Ratio Reducing |
1.93: 1
|
Shaft X |
1 3/8″ (6) (A)
|
Shaft Y |
1 3/8″ (6) (A)
|
Shaft Z |
1 3/4″ (6)
|
Features of Flail Mower Gearbox T-269B (1:1.93)
The flail mower gearbox T-269B has several features that make it an ideal choice for use in heavy-duty mowing applications. Some of its key features include:
- Sealed oil bath design: The flail mower gearbox T-269B is designed with a sealed oil bath to keep the internal components lubricated and prevent them from overheating due to friction.
- High-quality construction: The flail mower gearbox T-269B is made of high-grade materials like hardened steel to ensure maximum durability and long-term performance.
- Heavy-duty bearings: The flail mower gearbox T-269B features heavy-duty bearings that can withstand high loads and provide smooth operation.
- Efficient design: The flail mower gearbox T-269B is designed to provide the correct speed and torque needed for efficient mowing, reducing fuel consumption and wear and tear.
- Easy maintenance: The flail mower gearbox T-269B is easy to maintain and service, with simple components and easy access for cleaning and lubrication.
Overall, the flail mower gearbox T-269B is a reliable and efficient choice for heavy-duty mowing applications, with a design that is built to last and withstand the toughest conditions.
How Does the Flail Mower Gearbox Work?
The flail mower gearbox is an essential component of a flail mower that drives the blades for cutting grass, weeds, and other dense vegetation. The flail mower gearbox is connected to the tractor through a PTO shaft, which transmits power from the tractor engine to the gearbox. Inside the flail mower gearbox, there is a system of gears that convert the high-speed rotational energy from the PTO shaft to a low-speed, high-torque force that is required to power the blades.
The gears inside the flail mower gearbox are enclosed in a lubricating oil bath to reduce friction and wear. The gearbox contains bearings that support the shafts and gears, allowing them to rotate freely. A seal prevents oil from leaking out of the gearbox while keeping out dirt and debris.
When the PTO shaft rotates, it drives the input gear in the flail mower gearbox. The input gear meshes with other gears in the gearbox to transfer the rotational energy to the output shaft, which powers the flail mower blades. The gear ratio determines the speed and torque of the output shaft, and different gear ratios are available to suit different types of vegetation and terrain.
Overall, the flail mower gearbox works by transmitting power from the tractor to the blades of the flail mower through a system of gears that are lubricated and supported by bearings. This system enables the mower to efficiently cut through dense vegetation while minimizing wear and tear on the mower’s components.
Flail Mower Gearbox Oil Level Check Steps
Checking the oil level in a flail mower gearbox is an essential maintenance practice that ensures the gearbox runs smoothly and reduces the risk of damage to the mower components. Here are the steps to follow when checking the flail mower gearbox oil level:
(1) Locate the gearbox oil drain and fill the plugs on the flail mower gearbox. The fill plug is typically found on the top of the gearbox, and the drain plug is located at the bottom.
(2) Clean the area around the plugs to ensure that no dirt or debris enters the flail mower gearbox during the oil level check.
(3) Remove the fill plug with a suitable tool, such as a socket wrench or a flathead screwdriver.
(4) Check the oil level by inserting a suitable oil level indicator, such as a dipstick, into the flail mower gearbox through the fill plug hole. Ensure that the oil level is between the minimum and maximum marks on the dipstick.
(5) If the oil level is low, add the appropriate type of oil to the flail mower gearbox through the fill plug hole until the oil level reaches the maximum mark on the dipstick.
(6) Replace the fill plug and tighten it securely to prevent oil leaks.
It is recommended to check the oil level in the flail mower gearbox at regular intervals, such as after every 50 hours of operation or as recommended by the manufacturer. Additionally, the flail mower gearbox oil should be changed periodically, typically after every 250 hours of operation, to maintain optimal performance and protect the gearbox components.
Tractor PTO Shaft for Flail Mower Gearboxes
A tractor PTO (power take-off) shaft is an essential component when it comes to operating a flail mower gearbox. PTO shafts are responsible for transferring power from a tractor to an attachment such as a flail mower. They can be made up of multiple parts, including a spline, clutch, and yoke.
When selecting a PTO shaft for a flail mower gearbox, it is important to consider the horsepower of the tractor and the specific requirements of the flail mower. The length of the PTO shaft is also an important consideration, as a shaft that is too long or too short can affect the operation of the flail mower.
One of the main benefits of using a flail mower gearbox is the ability to adjust the cutting height of the mower. The tractor PTO shaft plays a critical role in the process by transferring the power from the tractor to the gearbox, which then drives the mower blades.
Overall, a high-quality tractor PTO shaft is necessary for the safe and effective operation of a flail mower gearbox. It is important to regularly inspect and maintain the PTO shaft, as worn or damaged components can lead to safety hazards and reduced performance.
How to Choose the Right Flail Mower Gearbox for Flail Mower?
When choosing the right flail mower gearbox for a flail mower, several factors must be considered to ensure optimal performance and compatibility. Here are some important factors to consider when selecting a flail mower gearbox:
- Horsepower Rating: Check the horsepower rating of the tractor and match it with the flail mower gearbox’s horsepower rating. The flail mower gearbox should be capable of handling the full power output of the tractor to prevent damage or failure.
- Gear Ratio: The gear ratio of the flail mower gearbox determines the speed and torque of the mower blades. Choose a gear ratio that matches the speed and torque requirements of the flail mower.
- Input Shaft Diameter and Spline Count: The input shaft diameter and spline count of the flail mower gearbox must match the output shaft of the tractor and the drive shaft of the flail mower for a proper fit.
- Output Flange: The output flange of the flail mower gearbox should match the mounting pattern of the flail mower’s drive shaft or coupling for proper connection.
- Oil Capacity: Ensure that the flail mower gearbox has adequate oil capacity to ensure proper lubrication and cooling of the gearbox.
- Build Quality: Choose a flail mower gearbox made of high-quality materials, designed for durability and long-lasting performance.
- Compatibility with Flail Mower: Finally, ensure that the flail mower gearbox is compatible with the specific flail mower model you are using and that it meets the manufacturer’s specifications for compatibility and performance.
By carefully considering these factors when selecting a flail mower gearbox. You can ensure that you choose the right flail mower gearbox. That will provide optimal performance, durability, and compatibility with your flail mower.
We Also Offer Other Agricultural Gearboxes
We also offer other types of agricultural gearboxes. Such as rotary cutter gearboxes, fertilizer spreader gearboxes, lawn mower gearboxes, post hole digger gearboxes, rotary tiller gearboxes, corn headers gearboxes, fertilizer mixer gearboxes, feed mixer gearboxes, flail mower gearbox, round baler gearboxes, irrigation reels gearboxes, manure spreader gearboxes, rotary rake gearboxes, gearbox for hay tedders, etc. If you want to buy flail mower gearboxes, please get in touch with us.
Reviews
There are no reviews yet.