WPDX Series Worm Gearboxes
WPDX series worm gearboxes, also known as WPDX worm gear reducers, are composed of one or several pairs of meshing gears, worm gears, worms, etc. Installed in a rigid, sealed box and used as an independent part of the machine. It is often used as a transmission device for deceleration between the prime mover and the working machine. On the contrary, on a few occasions, such as centrifugal compressors and other speed-increasing transmission devices, such transmission devices are called speed-increasing machines.
Due to its compact structure, low efficiency (gear reducer), accurate and reliable transmission movement, use and maintenance, and wholesale production, the reducer is widely used in chemical plants, machinery, and engineering institutions. We can produce the WPDO&WPDX cast iron case gearboxes and speed reducer according to your requirements. Please get in touch with us for the price.
Product Specifications
What are the common problems of a worm gearbox?
1. Heat and oil leakage of reducer. To improve the efficiency of the worm gear reducer, a non-ferrous metal is generally used as worm gear, and the worm is made of hard steel. Because it is sliding friction transmission, it will produce high heat during operation, resulting in differences in thermal expansion between various parts and seals of reducer, resulting in gaps on different mating surfaces, and the oil becomes thinner due to the increase in temperature, which is easy to cause leakage. There are four main reasons: first, whether the material matching is reasonable; second, the surface quality of the meshing and friction surface; third, whether the selection and addition amount of lubricating oil are correct; fourth, the assembly quality and use environment.
2. Worm gear is worn. The worm gear is generally made of tin bronze. The matched worm material is typically hardened to hrc45-55 with 45 steel, and 40C: Hardened hrc50-55 is also commonly used. It is ground to the roughness Rao. 8 FCM by the worm grinder. During regular operation of the reducer, the worm is like a hardened “file,” which keeps filing the worm gear, causing wear to the worm gear. Generally speaking, this kind of wear is prolonged. Like some reducers in a factory, they can be used for more than ten years. If the wear speed is fast, it is necessary to consider whether the reducer selection is correct, whether there is overload operation, worm gear material, assembly quality, or service environment.
3. The transmission pinion is worn. It usually occurs on the reducer installed vertically, which is mainly related to the additional amount of lubricating oil and the selection of lubricating oil. During vertical installation, it is easy to cause insufficient lubricating oil. When the reducer stops running, the transmission gear oil between the motor and the reducer loses, the gear does not get due lubrication protection, and adequate lubrication is not obtained during startup or operation, resulting in mechanical wear and even damage.
4. The worm bearing is damaged. When the worm reducer breaks down, even if the reducer is well sealed, the factory often finds that the gear oil in the reducer has been emulsified and the bearing has been rusted, corroded, and damaged. This is because the gear oil is formed by the condensation of water generated after heating and cooling during the reducer’s operation and shutdown. Of course, it is also closely related to bearing quality and the assembly process.
WPDX Series Worm Gearboxes Application:
WPDX series iron case worm gearbox and gear motor wide used in different industries. Like food machines, conveyor equipment, industrial machine, foodstuff, Ceramics, chemicals, packing, dyeing, woodworking, glass, etc.
Packing and Transportation
- Packaging: To ensure the integrity of product appearance. We will choose cartons, wooden pallets, and wooden pallets according to customer needs.
- Delivery time: Manufacture and test each reducer with strict and fixed procedures to ensure. The quality is correct before leaving the factory and delivery on time.
- Transportation mode: We will choose the most suitable mode of transportation for our customers according to the weight and size of the goods. We can also choose the mode of transportation according to the needs of our customers.
- Receiving and after-sales service: After receiving the goods, please check whether they are in good condition. We will provide customers with perfect after-sales service.
Company Profile
We’re one of the largest manufacturing companies of Archimedes and gradual worm gearboxes in China. It has first-class processing equipment and testing equipment at home and abroad. It has introduced advanced technology from America, Japan, Germany, Italy, and other countries and has developed 11 series of worm gearboxes with more than 10,000 kinds of specifications. Products cover metallurgy, stone, woodworking, tobacco, food, leather, textile, glass, medical, chemical, light industry, rubber and plastic, and other industries; the products are shipped to Europe, America, and Southeast Asia.
Company in line with a professional, efficient, robust, innovative concept, cultivate unity, dedication, professionalism, and skilled staff, adheres to humanized management, building a harmonious enterprise. The first one in the industry through the ISO9001-2000 international quality system certification, the company will strive hard, take the road of scientific and technological innovation, regard customer satisfaction as our highest pursuit, and continue to hold high in the forefront of the industry.
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