WPWEKO Series Double Stage Worm Gearboxes

The basic structure of a worm gearbox is mainly composed of transmission parts, worm gear and worm, shaft, bearing, box, and accessories. It can be divided into three essential structures: box, worm gear, worm bearing, and shaft combination. The box is the base of all the accessories in the worm gear reducer. It is essential to support the fixed shafting parts, ensure the correct relative position of the transmission accessories and support the load on the reducer. The worm gear is mainly used to transfer the movement and power between the two staggered shafts. The primary role of bearings and shafts is to transfer power, run and improve efficiency.

Description

WPWEKO Series Double Stage Worm Gearboxes
The basic structure of a worm gearbox is mainly composed of transmission parts, worm gear and worm, shaft, bearing, box, and accessories. It can be divided into three essential structures: box, worm gear, worm bearing, and shaft combination. The box is the base of all the accessories in the worm gear reducer. It is essential to support the fixed shafting parts, ensure the correct relative position of the transmission accessories and support the load on the reducer. The worm gear is mainly used to transfer the movement and power between the two staggered shafts. The primary role of bearings and shafts is to transfer power, run and improve efficiency.

Products Description

Type wpweko worm speed reducers
Size 40—250
Ratio 1:200, 300, 400, 500, 600, 800, 900
Mounting Position Foot-mounted, flange mounted
Output Form Solid shaft, hollow shaft
Material of Housing Casting Iron
Material of Shaft chromium steel
Oil seal KSK
Bearing C&U
Certificate ISO9001
Warranty One year
Features of WPWEKO Series Worm wheel Gearbox
1. Stable transmission, low impact and noise, large reduction ratio, wide versatility, and suitable for use with various mechanical equipment.
2. Larger transmission ratio can be obtained by single-stage transmission; most reducers have suitable self-locking properties with compact structures and can save the brake device for mechanical equipment with brake requirements.
3. The meshing friction loss between worm screw teeth and worm gear surface. And is relatively large, so the transmission efficiency is lower than that of the gear, and it is easy to be heated the temperature is higher.
4. The worm wheels and shafts are manufactured according to tonal standards.

Specifications Parameter

Precautions for the Use of Worm Gearboxes

1. Ensure assembly quality. Our customer should purchase or make some special tools for us. When disassembling and installing the parts of the reducer, try to avoid knocking with hammers and other devices; when replacing gears, worm gears, and worms, try to use original accessories and replace them in pairs; when assembling the output shaft, pay attention to Tolerance fit; use an anti-sticking agent or red dan oil to protect the hollow shaft to prevent wear and rust or scale on the mating area, which is difficult to disassemble during maintenance.
2. Selection of lubricating oil and additives. Membrane to prevent direct metal-to-metal contact during heavy loads, low speeds, high torque, and start-up. Worm gear reducers generally use 220# gear oil. For reducers with heavy loads, frequent starting, and poor use environment, some lubricating oil additives can make the gear oil adhere to the gear surface when the reducer stops running, forming a protective effect. The additive contains a seal ring adjuster and anti-leakage agent, which keeps the seal ring soft and elastic and effectively reduces the leakage of lubricating oil.
3. Selection of the installation location of the reducer. If the location allows, try not to use vertical installation. During vertical installation, the amount of lubricating oil added is much higher than that in horizontal installation, which may easily cause the reducer to heat up and leak oil.

4. Establish a lubrication maintenance system. The reducers are according to the “five-determination” principle of lubrication work so that each reducer has a responsible person to check regularly, and the temperature rise is obvious. When more copper powder and abnormal noise are located in the machine, stop using it immediately, repair it in time, remove the fault, and replace the lubricating oil. When refueling, pay attention to the amount of oil to ensure that the reducer is sufficient lubrication. The gearbox cleaning and maintenance machine can also be selected to use the gearbox’s original oil supply and discharge system and the filtered lubricating oil to clean the gearbox without changing any hardware facilities of the gearbox and adding any cleaning agent to ensure the safe operation of the gearbox. , extending the service life of the gearbox.

Packing and Transportation

  • Packaging: To ensure the integrity of product appearance, we will choose cartons, wooden pallets, and wooden pallets according to customer needs.
  • Delivery time: Hangzhou powertrans company will manufacture and test the gearboxes, So the quality is correct before leaving the factory and delivery on time.
  • Transportation mode: We will choose the most suitable mode of transportation for our customers according to the weight and size of the goods. We can also choose the mode of transportation according to the needs of our customers.
  • Receiving and after-sales service: After receiving the goods, please check whether they are in good condition. We will provide customers with perfect after-sales service.

Company Profile

We handle power transmission products; our lines mainly cover series products in speed reducers, gearboxes, associated electrical motors, and other accessories. Based on our versatile functions, power transmissions parts’ application: wastewater treatment machines, dredgers, the chemical industry, cranes, metalworking mills, conveyors, the paper industry, the cement industry, cableways, and so on. With excellent quality and reasonable prices, our products enjoy a good reputation from customers and peers worldwide.
Furthermore, the R&D investment is increasing annually to meet our customers’ new demands better and adapt to the recent tendency of the industry. Depending on the principles of honestly operating and mutual benefit, We sincerely look forward to cooperating with you.

FAQ

Q1: What information should I tell you to confirm the iron worm gear speed reducer?
A: Model/Size.
B: Ratio and output torque.
C: Power and flange type.
D: Shaft Direction.
E: Housing color.
F: Order quantity.
Q2: What type of payment methods do you accept?
A: T/T.
B: B/L.
C: CASH
Q3: What’s your warranty?
One year.
Q4: How to deliver?
A: By sea-Customer appoints a forwarder, or our sales team finds a suitable forwarder for buyers.
By air-Customer offers to collect an express account, or our sales team finds a suitable express for the customer. (Mostly for sample)
Other-We arranges to deliver goods to some place in China appointed by the customer.
Q5: Can you make OEM order?
Yes, we have rich experience on OEM orders.

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Packing&Shipping & Delivery

china Packing Shipping Delivery

Packing Shipping Delivery

Chains package: First we will use carton package the chains--------then put in wooden box.
We also can custom color package according to your demand
Company Profile
Company Profile
FAQ

How to choose power transmissions parts and industrial products which meet our requirement

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Conveyor Chains V-Belts Worm Gearbox Helical Gear Worm
Agricultural Chain CNC Proces Parts Casting Stamping
Powder Metallurgy CNC Proces Parts Casting Stamping

What Products Do you sell ? 

We  are a group of factories, give customer one stop solution of power transmission and industrial products. We are in the position to supply wide range of products, including chains, sprockets, v-belt and v-belt pulleys, timing belt and timing belt pulleys, gears, speed reducers, motors, racks, couplings, and many other parts, like locking assembly, taper bushing, Chain guide, shaft collar, torque limiter, cam clutch, universal joint, motor base and motor slide, rod end, clevis, rubber mount, etc. We make special parts according to drawings and/or samples.

How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

What is the producing process?

Production process including raw material cutting, machine processing, grinding, accessories cleaning, assemble, cleaning, stoving, oil coating, cover pressing, testing, package.

How to control the products quality?

Combining advanced equipment and strict management, we provide high standard and quality bearings for our customers all over the world.

What is the transportation?

-If small quantity , we Suggest to send by express, such as DHL,UPS, TNT FEDEX. If large amount, by air or sea shipping.

Can we design packaging?

-Yes. Default is regular packing, and we can make customer's own packing.

Can you provide OEM service?

-Yes, we work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests; and your logo will be customized on our products.

Can you give me discount on Power Transmissions Parts and Industrial parts?

-Yes, of course. Pls. send me your Email, you'll get more

Q: Are You a trading company or a manufacturer?

A: We Are the factory and have our Own trading company

Q: How Can I get an offer?

A: please send US quotation information: drawings, materials, weight, quantity and requirements, we can accept PDF, ISGS, DWG, STEP file format. If you don't have the drawings, please send us the samples, we can also quote you according to your samples.

Q: What is your minimum order size?

A: it is usually 100 pieces, but a low quantity is acceptable under some special circumstances.

Q: Do you provide samples? Is it free or extra?

A: Yes, we can provide samples free of charge, but we don't pay the freight.

Q: What is the lead time for mass production?

A: honestly, it depends on the number of orders. Normally, if you don't need the tools, deposit them after 30 days or so.

Q: What if the parts don't Work?

A: we can guarantee the quality, but if it happens, please contact us immediately, take some photos, we will check the problem and solve it as soon as possible.

Q: What are your terms of payment?

A: payment is less than US $1000,100% in advance. Payment: $1000,50% wire transfer in advance, balance before shipment,Other Terms of payment are negotiable